The woven carbon fibers (WCF) fabrics were functionalized by growing copper-oxide (CuO) nanostructures using Seed-assisted hydrothermal technique. The effective growth of CuO on surface hydrolyzed WCF samples were achieved by seeding followed by growth treatment in the prepared precursor solution. The impact of hydrothermal process parameters such as number of seeding cycles, duration of growth treatment and molar concentration of growth solution were studied by performing 96 set of experiments with three repetitions. In this work detailed analysis of structural, morphological, and elemental attributes of the CuO-coated WCF fabrics samples have been done. The WCF fabrics were uniformly coated with monoclinic CuO nanostructures having nanopellets, nanoflakes, nanowires, and nanoflowers morphologies. Different characterization techniques such as field emission scanning electron microscope, energy dispersive spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, FT-IR spectroscopy and thermo-gravimetric analyzer were used to study different attributes of CuO-modified WCF samples. The number of seeding treatments and the length of growth treatment had a significant impact on growth of CuO nanostructures on WCF. The detailed analysis exhibits that the developed CuO-modified WCF samples may enhance interfacial surface area, bonding capacity and reduce void content by allowing nanostructures to cross-link together and with polymer matrix while fabricating composite materials.
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