Fiber Stiffness Research Articles

Influence of drying temperature on the properties of Colombian banana fibers for its potential use as reinforcement in composite materials

This study investigated the impact of drying temperature on the physicochemical and mechanical properties of banana pseudostem fibers sourced from the Cordoba region in Colombia. Banana fibers (BFs) were extracted through mechanical decortication from the banana pseudostem (BP) of the plant and subsequently oven-dried at temperatures of 40 °C and 90 °C. Six mathematical models were employed to analyze the drying behavior of the fibers. The density of the BFs was determined using the apparent density method, and their chemical composition was evaluated via bromatological analysis. Fiber diameter was measured using optical microscopy (OM). The BF samples were characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TG), contact angle measurements, and tensile testing. The results indicated that noncellulosic materials were removed from the fibers when dried at 90 °C, as evidenced by alterations in thermal degradation and fiber surface morphology observed through TG and SEM, suggesting a reduction in lignin content. While drying temperature did not affect fiber stiffness or ductility, a correlation with fiber diameter was noted. Thinner fibers, ranging from 148 to 250 μm, exhibited increased tensile strength and Young’s modulus, attributed to a more compact microfibril arrangement.

Electromechanical coupling optimization for a sandwich beam activation using piezoceramics

Sandwich beams composed of two stiff carbon fiber skins and a viscoelastic core are often used to passively dissipate energy through the activation of shearing in a specific frequency range. Semi-active or active energy dissipation can be made possible on those structures adding piezoelectric patches, coupling mechanical vibration energy and electrical energy. J.L. Guyader et al. [jsv, 1978] theorized a frequency dependent equivalent dynamic model of a sandwich structure, recently extended to the homogenization of anisotropic multi-layers by F.Marchetti et al. [jsv, 2020]. This frequency-dependent stiffness of the beam has to be taken into account in the piezoceramic thickness definition in order to optimize the global electromechanical coupling coefficient. An analytical model is derived from the works of F.Marchetti et al. and adapted to predict the first vibration mode of a finite cantilever beam instrumented with a piezoelectric patch. The electromechanical coupling evolution is then calculated with the proper boundary conditions and for different PZT ceramic thicknesses. This model is furtherly used to define the best transducer configuration for a given sandwich structure beam.

Heat treatment effects on the shear performance and microstructure evolution of W-core SiC fibers

SiC fiber reinforced titanium alloy matrix composites employed in elevated temperature aeroengine components are subjected to complex loading conditions. Investigating the shear performance of SiC fibers after heat treatment can help ensure the load-carrying capability of composites at service temperatures. This study presents a novel double shear testing method for W-core SiC fibers. The shear strength and stiffness of the SiC fibers in as-received and heat-treated conditions were measured. The morphologies of SiC fibers’ shear fracture surfaces and C coatings were thoroughly analyzed. The evolution of the internal microstructure and the composition of reaction layers after heat treatments were investigated. The shear strength of W-core SiC fibers at 95% survival probability reached 588.64MPa after 200 h of heat treatment at 600°Celsius, representing a 55% improvement over both the as-received and 1100°Celsius heat-treated conditions. After heat treatment at 1100°Celsius, the reaction layer between the W core and the SiC sheath thickened exponentially due to extensive elemental diffusion, resulting in the formation of numerous Kirkendall voids. The voids facilitated crack initiation and propagation, leading to a deterioration in fiber shear performance. The insights gained in this study regarding the shear properties of SiC fibers can provide support for predicting the mechanical performance of composites under complex loading conditions.

PAI-1 Regulates the Cytoskeleton and Intrinsic Stiffness of Vascular Smooth Muscle Cells.

Plasma concentration of PAI-1 (plasminogen activator inhibitor-1) correlates with arterial stiffness. Vascular smooth muscle cells (SMCs) express PAI-1, and the intrinsic stiffness of SMCs is a major determinant of total arterial stiffness. We hypothesized that PAI-1 promotes SMC stiffness by regulating the cytoskeleton and that pharmacological inhibition of PAI-1 decreases SMC and aortic stiffness. PAI-039, a specific inhibitor of PAI-1, and small interfering RNA were used to inhibit PAI-1 expression in cultured human SMCs. Effects of PAI-1 inhibition on SMC stiffness, F-actin (filamentous actin) content, and cytoskeleton-modulating enzymes were assessed. WT (wild-type) and PAI-1-deficient murine SMCs were used to determine PAI-039 specificity. RNA sequencing was performed to determine the effects of PAI-039 on SMC gene expression. In vivo effects of PAI-039 were assessed by aortic pulse wave velocity. PAI-039 significantly reduced intrinsic stiffness of human SMCs, which was accompanied by a significant decrease in cytoplasmic F-actin content. PAI-1 gene knockdown also decreased cytoplasmic F-actin. PAI-1 inhibition significantly increased the activity of cofilin, an F-actin depolymerase, in WT murine SMCs, but not in PAI-1-deficient SMCs. RNA-sequencing analysis suggested that PAI-039 upregulates AMPK (AMP-activated protein kinase) signaling in SMCs, which was confirmed by Western blotting. Inhibition of AMPK prevented activation of cofilin by PAI-039. In mice, PAI-039 significantly decreased aortic stiffness and tunica media F-actin content without altering the elastin or collagen content. PAI-039 decreases intrinsic SMC stiffness and cytoplasmic stress fiber content. These effects are mediated by AMPK-dependent activation of cofilin. PAI-039 also decreases aortic stiffness in vivo. These findings suggest that PAI-1 is an important regulator of the SMC cytoskeleton and that pharmacological inhibition of PAI-1 has the potential to prevent and treat cardiovascular diseases involving arterial stiffening.

Dedifferentiation- and aging-induced loss of mechanical contractility and polarity in vascular smooth muscle cells: Heterogeneous changes in macroscopic and microscopic behavior of cells in serial passage culture

Dedifferentiation and aging of vascular smooth muscle cells (VSMCs) are associated with serious vascular diseases, such as arteriosclerosis and aneurysm. However, how cell dedifferentiation and aging affect cellular mechanical behaviors at the single-cell and intracellular structure levels remains unclear. An in-depth understanding of these interactions is extremely important for understanding the mechanism underlying VSMC mechanical integrity and homeostatic regulation of vascular walls. Herein, we systematically investigated changes in VSMC morphology, structure, contractility, and motility during dedifferentiation and aging induced by serial passage culture using traction force microscopy with elastic micropillar substrates, laser nanodissection of cytoskeletons, confocal fluorescence microscopy, and atomic force microscopy. We found that VSMC dedifferentiation started in the middle stage of serial passage culture, accompanied by a transient cell spreading in the cell width and decrease in contractile protein expression. Dedifferentiated VSMCs showed a significant decrease in the contraction and stiffness of individual actin stress fibers; however, their overall cell traction forces were maintained. Simultaneously, a significant increase in cell motility and the number of actin fibers was observed in dedifferentiated VSMCs, which may be associated with the enhancement of cell migration and disruption of cell/tissue integrity during the early stage of vascular diseases. As cell senescence progressed in the later stage of serial passage culture, VSMCs displayed reduced cell spreading and migration with decrease in the overall cell traction forces and drastic reduction in mechanical polarity of cell structures and forces. These results suggested that cell senescence causes loss of mechanical contractility and polarity in VSMCs, which may be an important factor in vascular disease progression. The experimental systems established in this study can be powerful tools for understanding the mechanisms underlying cellular dedifferentiation and aging from a biomechanical perspective.

Study of Design and Analysis of S-glass Fiber Reinforced Epoxy Polymer Metal Laminate Composites in the Application of Propeller Shafts

The propeller shafts are utilized to transmit power from gear box to rear wheels in automobiles. It is found that the weight, cost, critical speed and buckling of shafts are the serious issues in conventional metallic propeller shafts. The propeller shafts made up of composite material are best suited for LMV due to single piece manufacturing. The fiber metal laminate propeller shafts are getting popular as the metal liner adds extra strength, rigidity and acts as a substrate and avoids leaking during manufacturing. The propeller shaft of light motor vehicle was selected for study. S-glass fibers, epoxy and a thin mild steel liner are the materials chosen. The design of the shaft was carried out according to ASME Standard code of design. The ply orientation and stacking sequence are selected as [±45°, 0°, 90°], to increase the torsional strength, enhance natural frequency and buckling strength respectively. The finite element analysis of the propeller shaft is carried out in Ansys APDL. It is found from the analysis that the weight, torsional strength, torsional stiffness and natural frequency of the S-glass fiber reinforced Epoxy Metal Laminate (FML) composites are superior than the conventional C-35 alloy steel material, and hence can be an alternative to the conventional alloy steel shaft.

Lumbar multifidus layers stiffness at L5-S1 level in prone and sitting posture measured by shear wave elastography.

Multifidus is an important lumbar muscle with distinct superficial and deep fibers responsible for torque production and stabilization, respectively. Its mechanical properties change when transitioning from lying to sitting positions, necessitating enhanced stability. It holds crucial clinical relevance to assess these layers separately, especially in the sitting posture, which demands increased neuromuscular control compared to the prone position. To compare lumbar multifidus stiffness in lying versus sitting postures, analyzing both superficial and deep layers. Supersonic Shear Imaging captured elastographic images from 26 asymptomatic volunteers in prone and seated positions. Left multifidus shear modulus in lying: 5.98 ± 1.80/7.96 ± 1.59 kPa (deep/superficial) and sitting: 12.58 ± 4.22/16.04 ± 6.65 kPa. Right side lying: 6.08 ± 1.97/7.80 ± 1.76 kPa and sitting: 13.25 ± 4.61/17.95 ± 7.12 kPa. No side differences (lying p= 0.99, sitting p= 0.43). However, significant inter-postural differences occurred. Lumbar multifidus exhibits increased stiffness in sitting, both layers affected, with superior stiffness in superficial versus deep fibers. Applying these findings could enhance assessing multifidus stiffness changes, for classifying tension-induced low back pain stages.

Peridynamics-fueled convolutional neural network for predicting mechanical constitutive behaviors of fiber reinforced composites

Despite advancements in predicting the constitutive relationships of composite materials, characterizing the effects of microstructural randomness on their mechanical behaviors remains challenging. In this study, we propose a data-driven convolutional neural network (CNN) to efficiently predict the stress-strain curves containing three key material features (Tensile strength, modulus, and toughness) of fiber reinforced composites. Firstly, stress-strain curves for composites with arbitrary fiber distributions were generated using experimentally validated peridynamics (PD) model. Principal component analysis (PCA) was then employed to learn these curves in a lower-dimensional space, reducing computational costs. Subsequently, these reduced data, along with randomly distributed microstructural features, were used to train, validate, and evaluate the CNN models. The combined CNN and PCA model accurately predicted stress-strain curves with maximum errors of 2.5 % for tensile strength, 10% for modulus, and 20 % for toughness. Furthermore, data augmentation and Mean Squared Error (MSE) as a loss function significantly enhanced the model's prediction accuracy. Our findings indicated that DenseNet121 outperformed other CNN models in predicting the properties of fiber-reinforced materials, further demonstrating the effectiveness of the proposed model. This work successfully demonstrates the applicability of a data-driven CNN approach to predict stress-strain relations for engineering materials with intricate heterogeneous microstructures, paving the way for data-driven computational mechanics applied in composites.

A Mathematical Model for Postimplant Collagen Remodeling in an Autologous Engineered Pulmonary Arterial Conduit.

This study was undertaken to develop a mathematical model of the long-term in vivo remodeling processes in postimplanted pulmonary artery (PA) conduits. Experimental results from two extant ovine in vivo studies, wherein polyglycolic-acid (PGA)/poly-L-lactic acid tubular conduits were constructed, cell seeded, incubated for 4 weeks, and then implanted in mature sheep to obtain the remodeling data for up to two years. Explanted conduit analysis included detailed novel structural and mechanical studies. Results in both studies indicated that the in vivo conduits remained dimensionally stable up to 80 weeks, so that the conduits maintained a constant in vivo stress and deformation state. In contrast, continued remodeling of the constituent collagen fiber network as evidenced by an increase in effective tissue uniaxial tangent modulus, which then stabilized by one year postimplant. A mesostructural constitute model was then applied to extant planar biaxial mechanical data and revealed several interesting features, including an initial pronounced increase in effective collagen fiber modulus, paralleled by a simultaneous shift toward longer, more uniformly length-distributed collagen fibers. Thus, while the conduit remained dimensionally stable, its internal collagen fibrous structure and resultant mechanical behaviors underwent continued remodeling that stabilized by one year. A time-evolving structural mixture-based mathematical model specialized for this unique form of tissue remodeling was developed, with a focus on time-evolving collagen fiber stiffness as the driver for tissue-level remodeling. The remodeling model was able to fully reproduce (1) the observed tissue-level increases in stiffness by time-evolving simultaneous increases in collagen fiber modulus and lengths, (2) maintenance of the constant collagen fiber angular dispersion, and (3) stabilization of the remodeling processes at one year. Collagen fiber remodeling geometry was directly verified experimentally by histological analysis of the time-evolving collagen fiber crimp, which matches model predictions very closely. Interestingly, the remodeling model indicated that the basis for tissue homeostasis was maintenance of the collagen fiber ensemble stress for all orientations, and not individual collagen fiber stresses. Unlike other growth and remodeling models that traditionally treat changes in the external boundary conditions (e.g., changes in blood pressure) as the primary input stimuli, the driver herein is changes to the internal constituent collagen fiber themselves due to cellular mediated cross-linking.

Kilogram-scale production of strong and smart cellulosic fibers featuring unidirectional fibril alignment

ABSTRACT Multifunctional fibers with high mechanical strength enable advanced applications of smart textiles, robotics, and biomedicine. Herein, we reported a one-step degumming method to fabricate strong, stiff, and humidity-responsive smart cellulosic fibers from abundant natural grass. The facile process involves partially removing lignin and hemicellulose functioning as glue in grass, which leads to the separation of vessels, parenchymal cells, and cellulosic fibers, where cellulosic fibers are manufactured at kilogram scale. The resulting fibers show dense and unidirectional fibril structure at both micro- and nano-scales, which demonstrate high tensile strength of ∼0.9 GPa and Young's modulus of 72 GPa, being 13- and 14-times higher than original grass. Inspired by stretchable plant tendrils, we developed a humidity-responsive actuator by engineering cellulosic fibers into the spring-like structures, presenting superior response rate and lifting capability. These strong and smart cellulosic fibers can be manufactured at large scale with low cost, representing promising a fiber material derived from renewable and sustainable biomass.

Evolutionary topology optimization of fiber reinforced composite laminates for maximum stiffness

In this study, a topology optimization technique based on the bi-directional evolutionary structural optimization (BESO) method is developed to maximize the stiffness of fiber reinforced composite laminates. The elastic properties of single-layer and multi-layer composite laminates are characterized and a composite material interpolation scheme is introduced. The effectiveness of the developed BESO method for the single-layer and multi-layer composite laminates are verified by three classical examples, namely a cantilever, a Michell-type structure, and an L-bracket. Then, based on the analysis of the topological results, a selection suggestion and verification criteria for layers with appropriately matched fiber angles are proposed and verified by two additional examples. This study proves that the BESO method is an effective technique for the topology optimization of composite laminates for maximum stiffness, and the proposed suggestion and criteria are useful for avoiding large computational costs and empirical selection of layers.

Stiffness and stability of bamboo stem- A optimal design perspective

During the evolution process, a bamboo stem achieves a significant height (up to 20 m) to fulfil its phototropic requirements. While on land, the stem is mostly subjected to bending load which makes it liable to fail by uprooting. However, this failure is prohibited by smart structure of bamboo stem which includes graded arrangement of fibre bundles in the cross-section and a tapered cantilever form of the stem. This paper attempts to understand the optimal design of bamboo stem through the relationship between the stellar arrangement of stiff fibre bundles in the cross-section and the tapered form. In this work, a comparison between two types of stellar arrangement, namely uniform and graded, is presented in view of non-linear bending analysis through elastica theory and fracture-induced delamination, both numerically. It is observed from the results that a bamboo stem prefers to evolve with graded stellar arrangement which provides gradation of stiffness and toughness over the cross-section; the trend in toughness being opposite to that of stiffness. Moreover, interplay of stellar arrangement and gradation of stiffness-toughness thereof is found to be the governing mechanism for ensuring its mechanical integrity and stability in view of an optimal design perspective. The smart structure of bamboo is recommended for bio-mimicking.

Development and characterization of hybrid polymer composite materials with reinforcement of glass/carbon fibers for enhanced mechanical properties: an experimental and numerical approach

Composite materials, particularly fiber-reinforced plastics (FRP), are used in aerospace and automotive industries due to their desirable properties and surpassing traditional metals in various applications. Researchers are countering the drawbacks of using a single fiber type in FRP by creating hybrid composites that combine different fibers in a single matrix. These hybrids harness the cost-effectiveness and corrosion resistance of glass fibers alongside the strength and stiffness of carbon fibers, resulting in a balanced combination of properties for various applications. Tensile tests were performed according to the ASTM D3039 standard, with a 2 mm/min strain rate. The results showed that increasing the carbon fiber percentage (6.56%, 13.79%, and 21.07%) led to significant improvements in the tensile strength of the hybrid composites (34.18%, 55.44%, and 85.40% higher than glass fiber composites). However, changing the stacking sequence did not significantly affect tensile strength, indicating its insignificance in this regard. Numerical simulations were conducted to validate the experimental results, and the errors between experimental and numerical data were below 10% for various stacking sequences. These discrepancies were attributed to factors such as fiber waviness, which resulted in heterogeneous property distribution within the composites, and the manufacturing process used for creating the hybrid composites. Scanning electron microscope analysis was also performed to study the failure modes on the fracture surface of the tensile-tested specimens.

Active Constrained Layer Damping of Beams with Natural Fiber Reinforced Viscoelastic Composites

Abstract Viscoelastic composite reinforced with natural fibers is proposed here for the damping treatment of structures for vibration attenuation. The constrained layer damping (CLD) method is found a prominent structural vibration damping method and as a result of the inclusion of natural fiber, substantial damping could be achieved due to the development of shear as well as extensional strains in the viscoelastic material. Finite element analysis of a substrate beam combined with CLD treatment is used to investigate the corresponding improvement in damping. The influence of various geometry of presently considered natural viscoelastic composite layers on the CLD treatment's damping performance has been evaluated and discussed. Damping performances of natural as well as synthetic fibers have been assessed and compared for using natural fibers in viscoelastic composite for various structural applications. The addition of natural fiber has resulted from enhanced damping capacity due to substantial friction at the natural fiber-matrix interface compared to the case of interface with synthetic fiber. Natural fiber attributes less stiffness and a higher loss factor as compared to synthetic fiber and the insertion of stiff fibers affects the polymer chain's movements, decreasing the matrix phase's damping behavior. The dynamic mechanical analysis test is performed to evaluate the damping characteristics in the form of loss factor, storage, and loss modulus over the temperature range from frozen state to melting state.

Development of Cellulose Microfibers from Mixed Solutions of PAN-Cellulose in N-Methylmorpholine-N-Oxide.

Mixed solutions of PAN with cellulose in N-methylmorpholine-N-oxide (NMMO) were prepared. Systems with a fraction of a dispersed phase of a cellulose solution in NMMO up to 40% are characterized by the formation of fibrillar morphology. The fibrils created as the mixed solution is forced through the capillary take on a more regular order as the cellulose content in the system drops. The systems' morphology is considered to range from a heterogeneous two-phase solution to regular fibrils. The generated morphology, in which the cellulose fibrils are encircled by the PAN, can be fixed by spinning fibers. Cellulose fibrils have a diameter of no more than a few microns. The length of the fibrils is limited by the size of the fiber being formed. The process of selectively removing PAN was used to isolate the cellulose microfibrils. Several techniques were used to evaluate the mechanical properties of isolated cellulose microfibers. Atomic force microscopy allowed for the evaluation of the fiber stiffness and the creation of topographic maps of the fibers. Cellulose microfibers have a higher Young's modulus (more than 30 GPa) than cellulose fibers formed in a comparable method, which affects the mechanical properties of composite fibers.

Low-Velocity Impact of Clamped Rectangular Sandwich Tubes with Fiber Metal Laminated Tubes.

Fiber metal laminated sandwich tubes are made up of alternating fiber-reinforced composite and metal layers. Fiber metal laminated tubes have the advantages of the high strength and high stiffness of fiber and the toughness of metal, so they have become an excellent load-bearing and energy-absorbing, lightweight structure. Due to the complexity of the fiber layup, it is difficult to establish an analytical model of the relevant structural properties. In this work, introducing the number and volume fraction of fiber layup, based on the modified rigid-plastic model, an analytical model is established for low-velocity impacts on sandwich tubes with fiber metal laminated tubes, which provided a theoretical basis for the design of fiber-metal composite tubes. In addition, a numerical simulation was conducted for low-velocity impacts on clamped rectangular sandwich tubes with fiber metal laminated (FML) tubes and a foam core. By comparing the results obtained from the theoretical analysis and numerical calculations, it is shown that the analytical results can reasonably agree with the numerical results. The influences of the metal volume fraction (MVF), the strength ratio factor of the FML metal layer to the FML composite layer, and the relative strength of the foam on the dynamic response of the rectangular sandwich tubes with FML tubes and a metal foam core (MFC) are discussed. It is shown that by increasing the fiber content and fiber strength of the FML tubes and the foam strength, the load-carrying and energy-absorbing capacity of the rectangular sandwich tubes can be effectively improved, especially by changing the fiber properties. In addition, present analytical solutions can be applied to make predictions about the dynamic response of the rectangular sandwich tubes with FML tubes and MFC during impacts with low-velocity and reasonably heavy-mass.

A Coarse Grained Molecular Dynamics Model for the Simulation of Lubricating Greases

The rheological properties of lubricating greases are determined by the viscosity of the base oil, the interaction between base oil and thickener, and the interaction between thickener particles. The contribution of the oil–thickener interactions to the viscosity is well known, but the contribution of the thickener–thickener interactions has not yet been studied by employing theoretical or computational frameworks. In this paper, we use coarse-grained molecular dynamics to simulate a fibrous microstructure, and we show that the experimentally observed viscoelastic/plastic behaviour can be well reproduced. A parametric study shows that the apparent viscosity increases with increasing fibre length, fibre stiffness and thickener concentration. This is as expected, showing that this modelling approach is useful to study effects on grease rheology that are not accessible experimentally, such as impact of fibre entanglement or agglomeration.

Mechanical behavior and apparent stiffness of flax, hemp and nettle fibers under single fiber transverse compression tests

While plant fibers find extensive use across numerous applications, their transverse behavior and mechanical properties lack direct and fiber-scale characterization, posing a significant knowledge gap. This paper investigates, for the first time, the transverse behavior of flax, hemp and nettle fibers through Single Fiber Transverse Compression Tests (SFTCTs). Finite element analysis is used to study the influence of time-dependent and irreversible inelastic behavior on the fiber’s response and identify configurations fit for the identification of apparent elastic properties. SFTCTs are performed experimentally with a repeated progressive loading protocol using a custom micro-mechatronic setup. An apparent fiber transverse elastic modulus of 1 to 3 GPa is identified by inverse method for all tested fibers, demonstrating high fiber anisotropy. Important inelastic features are also observed on fiber behavior. Their origin is discussed with both material behavior and structural mechanisms such as lumen collapse, identified as the main potential causes.

Enhancing the mechanical strength of corrugated medium paper through instant catapult steam explosion pretreatment of tobacco stem

The decline in mechanical properties of secondary fiber upon multiple recycling iterations necessitates the incorporation of cost-effective and environmentally friendly fibers to counterbalance strength loss. In this study, an orthogonal experiment design was employed to optimize the SE process to acquire tabocco stem pulp (TSP). The study systematically investigated the influence of steam pressure, residence time, and alkali dosage employed during impregnation were investigated. Notably, the research identified alkali dosage as the most significant parameter impacting system performance. Under optimized conditions (1.2 MPa, 5 min, and 5 %), the prepared paper using 100 % TSP exhibited the capability to attain Grade C corrugated medium. TSP, subsequently, served as a compensatory material for mitigating the loss of strength observed in low-quality secondary fibers (LSF). Remarkably, the introduction of 20 wt% TSP resulted in the production of grade B products, showcasing exceptional enhancement in ring-crush strength. The breaking length of paper was increased with an additional 0.5 wt% PAE added, resulting in all criteria achieving the highest grade A. In conclusion, the study elucidated the synergistic and complementary effects of TSP and LSF, wherein stiff TSP fiber bundles formed a network that effectively supported LSF filling. This study identified the relationship between SE parameters and fiber properties, conclusively establishing waste tobacco stem as a quality fiber source conducive to producing high-quality paper.

Quasi-fiber scale modeling of 3D needled composites based on the virtual fiber embedded method

The objective of this paper is to propose a fiber-level modeling method for simulating tensile fracture of 3D needled composite. The complex fiber structure of 3D needled nonwoven preform is reproduced using virtual fibers. Micro-scale model of the composite is established by embedding virtual fiber structure into the voxel meshes of matrix material. The novel stiffness correction method is developed to solve the problems of volume redundancy and loss of reinforcing effect in transverse and shearing directions of the virtual fiber embedded element. The stiffness of the virtual fiber is not changed by the stiffness correction, ensuring that the stress of the virtual fibers is accurate. Damage initiation and evolution for fiber and matrix materials are characterized by the development of damage constitutive models. The tensile behavior of 3D needled composite is simulated. Influence of modeling parameters, including virtual fiber diameter and voxel mesh density on calculation accuracy is analyzed. Experimental tests are conducted to verify the simulation results. It is indicated that the predicted stress–strain response, strength, and fracture mode all agree well with the experimental results.