Abstract The optical fiber pulling process presents an interesting case study of a relatively simple nonlinear system which may be identified with classical techniques. This article deals with such a project carried out in cooperation with the Nordiske Kabel-og Traadfabrikker A/S (NKT). An optical fiber is pulled at high temperature from a solid quartz rod called a preform. The fiber must be pulled from the preform in such a way that its diameter is constant within very close tolerances. Such tight tolerances require automatic control but implementation of such a control strategy requires that the dynamics of the process are known. An identification of the dynamics of the pulling process has been carried out using a variety of methods. These methods have given consistent results and have resulted in a model for the process which allows a simple and effective control strategy to be implemented. A controller has been designed and tested with the actual pulling apparatus. This controller is much simpler and gives much better results than the phase locked loop control used earlier. It is now being used in the daily production of optical fibers at NKT.