Fiber Mats Research Articles

Sustainable energy harvesting and breath sensing with electrospun triboelectric nylon-6

A high-performance triboelectric nanogenerator (TENG) has been developed for breath sensing applications, utilizing tribopositive electrospun nylon-6 nanofibers and tribonegative fluorinated ethylene propylene (FEP). The optimization toward the development of electrospun nylon-6-based TENG includes a range of factors such as the applied force and frequency on tribo responses, the thickness of the fiber mat, the concentration of nylon-6 in the fiber mats, and the selection of the tribonegative material for pairing with nylon-6 nanofiber. Among these parameters, the nanofiber prepared with 18 wt% nylon-6, characterized by a uniform fiber distribution, the highest surface area of 55.69 m2 g−1, and an optimal thickness of 0.169 mm, demonstrated excellent TENG performance, among others. The TENG module constructed using nanofiber in a 4 cm2 area showed the TENG responses of more than 30 μA short-circuit current, 200 V open-circuit voltage, and 90 nC charge when hand-pressed. It achieved a substantial power density of 890 mW m−2 at 20 MΩ by applying a constant force of 10 N at a 10 Hz frequency. Charging a 1 μF capacitor to approximately 30.1 V in just 30 s highlights the potential of electrospun nylon-6 as a promising material for nanogenerator energy harvesting and sensing applications. The TENG device was found to be sufficient to power small, portable electronics such as LEDs and digital watch displays. A wearable belt was fabricated to showcase its breath-sensing capabilities by pairing it with FEP. The microcontroller connected to the TENG in the wearable belt is used to analyze the output produced through breathing patterns, subsequently activating a buzzer and LED by the nature of the breathing.

Morphological, Mechanical and Thermal Characteristics of PLA /<i>Cocos nucifera</i> L Husk and PLA/<i>Zea mays</i> Chaff Lignin Fibre Mats Composites

Polylactide (PLA) is a biodegradable polymer with low elongation which limits its use in some applications. The incorporation of biowaste particles has been employed to improve its properties. This work thus examines the impact of lignin particles reinforced on electrospun PLA fibre mats. Acid hydrolysis (1M of HCl at 60 and 100 oC for 2 and 4 h was used to extract lignin from Cocos nucifera L (CNHL) and Zea Mays Chaff (CCL). Lignin particles were added to molten PLA, stirred, and electrospun at 26 kV, using a static aluminum collector plate placed at 121mm from the spinneret tip. Morphological examination reveals that fibre diameter of neat PLA (9.7 µm) increased from 107 – 285 % with the additions of reinforcements. Maximum tensile strength of 1.03 MPa is recorded for PLA/CNHL 60oC /2 h. This composite maintains the highest elongation of 0.069 % compared to neat PLA (0.046 %). X-Ray diffractometer (XRD) result informs that the crystallinity of neat PLA (67.6 %) improves by 3%, with the use of CNHL 60 oC/ 2 h. Thermo gravimetric analysis (TGA) result shows that both fibre composites possess better thermal stability (380 oC) compared to reinforcing PLA fibre (319 oC).

Effect of stacking order on the properties of hybrid palm sheath/polyester fiber felt‐reinforced polymer composite laminates

AbstractNatural fiber‐reinforced composites exhibit excellent mechanical properties. However, achieving a balance between excellent mechanical properties and optimal acoustic performance remains a challenge. In this study, four composite laminates with different stacking orders were fabricated using polyester fiber mats (WFs) and palm sheaths (WPs) through a hot‐press process. Moreover, the effects of different stacking orders on the mechanical and acoustic properties of the composite were investigated. The results revealed that the incorporation of polyester fiber felts and the modification of the layup sequence of WP and polyester fiber felts significantly improved the mechanical and acoustic properties of the composites. Scanning electron microscopy images revealed a strong bonding between palm fibers and polyester fibers at the epoxy resin interface. Compared with pure palm fiber composites, the alternately stacked palm fibers and polyester fibers (WP/WP/WF/WP/WF) exhibited the highest mechanical properties, with a significant enhancement of 142.67% and 16.90% in flexural and tensile strengths, respectively. Additionally, the peak absorption coefficient of polyester fiber felts, positioned in the surface layer of the composite material, within the 2580–3400 Hz frequency band significantly increased from 0.07 to 0.44. Therefore, this study indicates that modifying the stacking order improves the mechanical and acoustic properties of the composites, making them suitable for use in acoustic engineering materials for buildings and decorative panels for furniture, including perforated panels and acoustic screens.Highlights The fabric‐like textured structure significantly enhanced the overall performance of the composites. The stacking order significantly influenced the overall properties of the composite. Alternately stacked polyester fiber felts and palm fibers exhibited excellent mechanical performance. The polyester fiber felts positioned on the surface layer of the composites exhibited superior mechanical performance. A laminate with “green” attributes and good acoustic properties was fabricated.

Fabrication and properties of Si3N4f/RBSN porous ceramic composite

Porous Si3N4 has excellent properties such as high temperature resistance, corrosion resistance, high porosity, and high specific surface area, but the inherent brittleness limits the application of Si3N4 in some special environments. Si3N4f/RBSN porous ceramic composites were prepared by reaction bonding method using reaction-bonded silicon nitride(RBSN) as the matrix and continuous Si3N4 fibers (fiber mats) as the reinforcement. The results show that the composite with Si/Si3N4 = 70:30 in the raw material has a superior nitridation rate and flexural strength of 96.5% and 23.5 MPa, respectively. The nitridation process of the Si3N4f/RBSN matrix is dominated by the vapour-phase reaction between SiO and N2, and the products are mainly α-Si3N4 whiskers. The residual flexural strength of the composites is essentially unchanged after 10 thermal cycles in air at 800 °C. The composites have excellent thermal shock resistance and can be used as the reusable crucible.

Porous Ti3C2Tx MXene nanosheets sandwiched between polyimide fiber mats for electromagnetic interference shielding

Porous Ti3C2Tx MXene nanosheets sandwiched between polyimide fiber mats for electromagnetic interference shielding

Innovative Electrospun Nanofiber Mats Based on Polylactic Acid Composited with Silver Nanoparticles for Medical Applications.

Nanofibers are some of the most attractive materials that can modify functionalities for developing new kinds of specific applications and are mainly used as a biomedical material. Herein, we designed and prepared antibacterial nonwoven fiber mats of PLA and PLA composited with Ag nanoparticles by electrospinning. The effects of varying filler contents on their chemical, surface morphology, thermal, water absorbency, and antibacterial properties were investigated using FTIR, SEM/EDS, DSC, swelling ratio, and qualitative and quantitative antibacterial tests. FTIR and EDS spectra indicated that Ag nanoparticles were incorporated in the PLA without chemical bonding. SEM revealed that the average diameter of the PLA nanofibers containing the Ag nanoparticles was more significant than those without those particles. In addition, fiber diameters are proportional to the amount of Ag nanoparticle contents. DSC indicated that the Ag nanoparticles can be incorporated within the PLA matrix without strongly affecting their thermal properties. Moreover, the crystallinity of the composite nonwoven fiber mats was higher than those of fiber mats in the neat PLA. However, TGA revealed that the loaded Ag can improve the thermal stability of the PLA electrospun fiber mats. Accordingly, the antibacterial activities revealed that all the composite nanofiber mats exhibited excellent resistance against S. aureus and E. coli bacterial strains. In addition, in the cell toxicity study, all produced hybrids of nonwoven fiber mats induced a reduction in cell viability for the L929 fibroblast cells. Our results suggest that the designed and prepared nonwoven fiber mats may have good potential for use in the biomedical field, particularly in wound dressing applications.

Flexible Magnetocaloric Fiber Mats for Room-Temperature Energy Applications.

Currently, magnetocaloric refrigeration technologies are emerging as ecofriendly and more energy-efficient alternatives to conventional expansion-compression systems. However, major challenges remain. A particular concern is the mechanical properties of magnetocaloric materials, namely, their fatigue under cycling and difficulty in processing and shaping. Nevertheless, in the past few years, using multistimuli thermodynamic cycles with multicaloric refrigerants has led to higher heat-pumping efficiencies. To address simultaneously the challenges and develop a multicaloric material, in this work, we have prepared magnetocaloric-based flexible composite mats composed of micrometric electroactive (EA) polyvinylidene fluoride (PVDF) fibers with embedded magnetocaloric/strictive La(Fe,Si)13 particles by the simple and cost-effective electrospinning technique. The composite's structural characterization, using X-ray diffraction (XRD) analysis, Fourier transform infrared (FTIR) spectroscopy, and measurements of the local-scale piezoresponse, revealed a cubic NaZn13-type structure of the La(Fe,Si)13 phase and the formation of the dominant polar β-phase of the PVDF polymer. The PVDF-La(Fe,Si)13 composite showed an enhancement of the longitudinal piezoelectric coefficient (effective d33) (-11.01 pm/V) compared with the single PVDF fiber matrix (-9.36 pm/V). The main magnetic properties of La(Fe,Si)13 powder were retained in the PVDF-La(Fe,Si)13 composite, including its giant magnetocaloric effect. By retaining the unique magnetic properties of La(Fe,Si)13 embedded in the electroactive piezoelectric polymer fiber mats, we have designed a flexible, easily shapeable, and multifunctional composite enabling its potential application in multicaloric heat-pumping devices and other sensing and actuating devices.

Experimental study on the optimum number of layers of fiber mats for gas-liquid coalescer

Experimental study on the optimum number of layers of fiber mats for gas-liquid coalescer

Spider-Silk-like Fiber Mat-Covered Polypropylene Warp-Knitted Hernia Mesh for Inhibition of Fibrosis under Dynamic Environment.

Hernia surgery is a widely performed procedure, and the use of a polypropylene mesh is considered the standard approach. However, the mesh often leads to complications, including the development of scar tissue that wraps around the mesh and causes it to shrink. Consequently, there is a need to investigate the relationship between the mesh and scar formation as well as to develop a hernia mesh that can prevent fibrosis. In this study, three different commercial polypropylene hernia meshes were examined to explore the connection between the fabric structure and mechanical properties. In vitro dynamic culture was used to investigate the mechanism by which the mechanical properties of the mesh in a dynamic environment affect cell differentiation. Additionally, electrospinning was employed to create polycaprolactone spider-silk-like fiber mats to achieve mechanical energy dissipation in dynamic conditions. These fiber mats were then combined with the preferred hernia mesh. The results demonstrated that the composite mesh could reduce the activation of fibroblast mechanical signaling pathways and inhibit its differentiation into myofibroblasts in dynamic environments.

Layered ZrO2/SiO2 aerogel composite fibrous flexibility membrane for thermal insulation and sound absorption

AbstractAs promising candidates for widespread application, advanced ceramic fiber mats with robust mechanical properties are urgently needed. However, the brittleness, fatigue failure, and large density of ceramic fiber pose significant obstacles to its practical application. Herein, a novel SiO2 aerogel/ZrO2 composite nanofibrous membrane (SZCNFM) with excellent flexibility was prepared by introducing SiO2 aerogel nanoparticles into ZrO2 nanofiber via simple co‐electrospinning. The developed tetragonal zirconia phase without changing up to 1200°C endows SZCNFM material with excellent thermal stability. Furthermore, the as‐prepared membranes exhibit fatigue resistance ability which can maintain 98% of the original stress after 100 buckling cycle tests. The addition of mesoporous structure aerogel reduces the heat transfer of the nanofibrous membrane, giving its low thermal conductivity (30 mW/m/K) and low‐frequency sound absorption (noise reduction coefficient of 0.52). Combined with the high‐temperature resistance, low thermal conductivity and excellent sound‐absorption ability make it a promising material for heat insulation and acoustic absorption.

Poly (vinyl alcohol) based carbon nanofibers as freestanding anodes for lithium‐ion batteries

AbstractIn this study, we investigated the iodination process for the preparation of water‐soluble polyvinyl alcohol (PVA)‐based carbon nanofibers (CNFs) and their electrochemical properties. Iodinated nanofibers were carbonized at different temperatures (600°C, 800°C) under an argon (Ar) atmosphere. Morphology and physical properties of fiber mats were characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, and thermogravimetric analysis (TGA), while electrical conductivity measurements were done using four probes. As a freestanding anode in half‐cell lithium batteries, the CNFs were prepared by electrospinning of PVA and PVA–CNT blend, which was exposed to iodine vapor at various temperatures (60, 80, and 100°C). Iodine vapor treatment at 80°C and subsequent carbonization at 800°C provided a 29% carbon yield. The resulting CNT‐containing optimized CNFs exhibited superior flexibility, electrical conductivity (2.16 S/cm), and handleability, making them a promising, binder‐free environmentally friendly carbon source for lithium‐ion batteries with high capacity (672 mAh/g at 50 mA/g). The study clearly showed that PVA might be an alternative precursor for the production of carbon micro‐ and nanofibers.Highlights Anodic performance of PVA‐based carbon nanofibers was analyzed. PVA precursor offers economic and environmental option for binder‐free electrodes. PVA–CNT composite nanofibers with optimized iodination and carbonization time identified as a promising high carbon yield carbon source for lithium‐ion batteries. CNT‐containing optimized carbon nanofibers exhibited superior flexibility and electrical conductivity (2.16 S/cm). Freestanding fiber anodes exhibited a higher capacity of 672 mAh/g, at 50 mA/g compared to conventional graphite anode (372 mAh/g).

Novel Aphid-Repellent Fiber Mats Based on Poly(lactic acid)-Containing Ionic Liquids.

To protect crops as well as human and animal health, the development of novel repellents based on biopolymers is critical for a growing world population. Here, novel aphid-repellent electrospun mats containing epoxidized ionic liquids (ILs) covalently bonded to the carboxyl or hydroxyl groups of poly(lactic acid) (PLA) were designed to produce nonwoven mats. First, di-, tri-, and tetra-epoxidized imidazolium ILs were synthesized and incorporated in different weight fractions (3, 5, and 10 wt %) into the PLA solution. Then, the effect of ILs' microstructure, thermal properties, mechanical performance, and hydrophobic behavior were investigated. It was found that the incorporation of ILs resulted in a reduction of the fiber diameters while the mechanical properties of the mats, i.e., the three-dimensional fibrous porous structure, were maintained. Finally, the effect of these three ILs against the pea aphid Acyrthosiphon pisum (Harris) was evaluated for the first time, showing an attractive effect for the diepoxidized IL and a repellent effect for the tri- and tetra-epoxidized ILs. By exploiting the chemical nature of ILs, an environmentally friendly strategy can be developed to limit the need for chemical pesticides and petroleum-based polymers.

Fabrication and Optimization of Electrospun Shellac Fibers Loaded with Senna alata Leaf Extract.

Single-fluid electrospinning creates nanofibers from molten polymer solutions with active ingredients. This study utilized a combination of a fractional factorial design and a Box-Behnken design to examine crucial factors among a multitude of parameters and to optimize the electrospinning conditions that impact fiber mats' morphology and the entrapment efficiency of Senna alata leaf extract. The findings indicated that the shellac content had the greatest impact on both fiber diameter and bead formation. The optimum electrospinning conditions were identified as a voltage of 24 kV, a solution feed rate of 0.8 mL/h, and a shellac-extract ratio of 38.5:3.8. These conditions produced nanosized fibers with a diameter of 306 nm, a low bead-to-fiber ratio of 0.29, and an extract entrapment efficiency of 96% within the fibers. The biphasic profile of the optimized nanofibers was confirmed with an in vitro release study. This profile consisted of an initial burst release of 88% within the first hour, which was succeeded by a sustained release pattern surpassing 90% for the next 12 h, as predicted with zero-order release kinetics. The optimized nanofibers demonstrated antimicrobial efficacy against diverse pathogens, suggesting promising applications in wound dressings and protective textiles.

Evaluation of resin impregnation using self-sensing of carbon fibers

The wettability of fiber-reinforced composites plays a crucial role in both mechanical properties and the efficiency of the manufacturing process. This is particularly significant in large and intricate composite structures where any flaws can have more severe consequences. In this study, the impregnation of epoxy resin into carbon fiber (CF) mats in-situ was monitored by observing the electrical resistance (ER) behaviors of CFs without any other additional sensors. The ERs of CF and CF tows at various points were measured, while epoxy resin was applied to establish fundamental data on ER behavior during the Vacuum Assisted Resin Transfer Molding (VARTM) process. During the VARTM process, the ERs of CF mats in-situ were compared with the behaviors of micro and sub-micro CFs, along with capturing images of the front flow of epoxy resin. The ER data obtained during the VARTM process was visualized through 3D ER mapping, which allowing for real-time monitoring of the flow front. Ultimately, the resin flow front of epoxy resin into CF mats was successfully monitored using the ER behaviors of CFs themselves.

Optimizing Acoustic Performance: Electrospun Polycaprolactone Fiber Mat Associated with Melamine Foam and Fiber Glass Wool

Optimizing Acoustic Performance: Electrospun Polycaprolactone Fiber Mat Associated with Melamine Foam and Fiber Glass Wool

Solid particle erosion behavior of Graphene/SiC/Al2O3/TiO2 coated Kevlar/Epoxy composite materials

In light of the finding of a research-based solution for erosion with fabrication and test ceramic fillers incorporating composite material, this research used the electro-spun method to cover fibre mats with nanofiller materials such as graphene, SiC, Al2O3, and TiO2. This study delves into the erosive behaviour of recently created nanohybrid composite materials. The test consistently maintains the following parameters: impact velocity (60–80 m/sec), angle of impact (15° − 90°), standoff distance (ranging from 15 mm to 25 mm), and erodent size (ranging from 300 µm to 500 µm). The results demonstrated that as the impact velocity and erodent size rose, so did the erosion rate. The semi-ductile quality of the manufactured materials is shown by the highest erosion rate at a 60° impact angle. The smallest erosion rate is often seen at an impact angle of 15°, however. The graphene/Kevlar/Epoxy, graphene/SiC/Kevlar/Epoxy, graphene/Al2O3/Kevlar/Epoxy, graphene/TiO2/Kevlar/Epoxy, and Kevlar/Epoxy erosion rates range from 3.27 to 13.08, 6.39 to 14.71, 11.64 to 19.30, 13.52 to 23.35, and 22.19 to 51.61 mg/kg, respectively. In comparison to the erosion values reported for hybrid composite materials based on fillers, these numbers are quite low. When compared to a hybrid composite without nanoparticles, the overall weight reduction for graphene/Kevlar/Epoxy, graphene/SiC/Kevlar/Epoxy, graphene/Al2O3/Kevlar/Epoxy, and graphene/TiO2/Kevlar/Epoxy is 70.67 %-85.25 %, 59.23 %-75.38 %, 41.78 %-64.26 %, and 27.86 %-56.91 %, respectively. This research examines the process of morphological erosion. Examining degraded surfaces with a scanning electron microscope reveals microcracks, crack propagation, pushing action, ploughing action, displacement of fibres, and breaking.

Hydrophobic fouling-resistant electrospun nanofiber membranes from poly(vinylidene fluoride)/polyampholyte blends.

This study reports the fabrication of non-woven fibrous membranes from electrospinning blended solutions of PVDF with polyampholytes in N,N-dimethylformamide and methanol. Polyampholytes are macromolecules that have both positive and negative charged units in different side groups attached to the backbone. In this study, we used a random polyampholyte amphiphilic copolymer (r-PAC) synthesized by co-polymerizing a hydrophobic monomer in addition to the positive and negative charged monomer units, to reduce the fouling propensity of PVDF electrospun membranes while preserving its inherent hydrophobicity. Blends of PVDF/r-PAC were electrospun across the full range of compositions from 0/100 to 100/0. Scanning electron microscopic analysis showed formation of beaded fibers with average fibril diameters from 0.09-0.18 μm. The variation in the fiber diameters is caused by the change in surface charge density, dynamic viscosity of the solution, and the instability of the Taylor cone. Bead formation was observed in the mats electrospun from less viscous solutions. Wide angle X-ray scattering showed that electrospun fibers of PVDF crystallized into the electro-active β and γ crystal phases, whereas polyampholytes were amorphous. Thermogravimetry showed that the PVDF/r-PAC blends have a multi-step thermal degradation mechanism while PVDF homopolymer showed single-step thermal degradation. Sessile drop contact angle measurements confirmed that fibers possess high hydrophobicity and super-oleophilicity. Adsorptive fouling experiments with a fluorescently labeled protein confirmed that the fiber mats obtained from the PVDF/r-PAC blends resist protein adsorption, exhibiting highly enhanced fouling resistance compared to the fibers obtained from homopolymer PVDF.

Effect of e-waste nanofillers on the mechanical, thermal, and wear properties of epoxy-blend sisal woven fiber-reinforced composites

Abstract Lignocellulosic biomass extracted from plants that contain rich amounts of cellulose, hemicellulose, and lignin content can replace synthetic fibers in many engineering applications and is biodegradable. However, e-waste is rapidly evolving into one of the most serious environmental issues in the world owing to the presence of several toxic compounds that can contaminate the environment and pose a threat to human health. Printed circuit boards (PCBs) are one of the major components available in e-waste. In this research work, waste PCB (WPCB) powder is mixed in suitable proportions of 5%, 10%, 15%, and 20% with a lignocellulosic sisal woven fabric fiber mat, and blended with epoxy resin using the vacuum-assisted hand lay-up method. To determine the effect of particle size on the fabricated composites, mechanical, thermal, water absorption, surface roughness, and wear tests were conducted. It was found that the composition that contains 15% nanofiller composites gave better results in mechanical testing than the composition that contains 10% microfiller composites. Pin-on disc wear test and differential scanning calorimetric thermal test results show that 10% microfiller composites show better outcome results than 15% nanofiller composites. Testing values indicate that lignocellulosic sisal fiber composites with WPCB nano- and microfillers can be substituted for many engineering applications instead of being disposed of in landfills.

Measuring the Thickness of Fiber Mats Using Light Transmittance via Image Processing

Fiber materials possess unique properties, including a large active surface area, high surface-to-volume ratio, high porosity, high mechanical performance, and low density. Consequently, they serve as key components in various applications such as energy production and storage cells, batteries, wastewater treatment membranes, sensors, drug-releasing band-aids, and protective clothing. Electrospinning is a simple and versatile method for producing fiber materials. Despite its simplicity in terms of working principles, it faces challenges in achieving homogeneous thickness (evenly on the entire surface) throughout fiber mats due to inherent bending instability during the process. Non-uniform thickness not only diminishes the efficiency of these mats in applications but also adversely impacts their mechanical functionality. In this study, the aim is to develop a thickness measurement system based on image processing and the principle of light transmittance as a solution to the issues encountered in achieving uniform thickness and thickness control of fiber mats produced by electrospinning devices. To accomplish this, a closed mechanism with a light-impermeable encapsulation method was established. Various fiber mats, produced at different times were placed on the acetate floor built on LED lighting on the base of the mechanism. Using a camera with the adjusted settings positioned at the focal point on top of the mechanism, images of the fiber mats were captured, and image processing techniques were employed to determine threshold value ranges for the mat thicknesses. The actual thicknesses of the fiber mats were verified using an optical microscope, revealing that regions defined with the same color in different samples exhibited similar thicknesses.

One-Step Preparation of Fiber-Based Chlorzoxazone Solid Dispersion by Centrifugal Spinning.

An amorphous fiber-based solid dispersion of chlorzoxazone was prepared for the first time by employing centrifugal spinning, using polyvinylpyrrolidone as the fiber-forming polymer. After optimization of the spinning parameters, the obtained fibers were characterized using a set of analytical techniques, both in a solid- and solution-state. Morphological characterization revealed a slightly aligned, defect-free fibrous structure with an average fiber diameter of d = 3.07 ± 1.32 μm. The differential scanning calorimetric results indicated a crystalline-to-amorphous transition of the active substance during the centrifugal spinning process, while gas chromatographic determinations revealed a residual ethanol content of 0.42 ± 0.04%. UV spectroscopy indicated the incorporation of chlorzoxazone in the fibrous structures, with an average active substance content of 15.91 ± 0.36 w/w%. During small-volume dissolution studies, the prepared fiber mats presented immediate disintegration upon contact with the dissolution media, followed by rapid dissolution of the active substance, with 84.8% dissolved at 1 min and 93.7% at 3 min, outperforming the micronized, pure chlorzoxazone. The obtained results indicate that centrifugal spinning is a low-cost, high-yield, viable alternative to the currently used methods to prepare fiber-based amorphous solid dispersions of poorly soluble drugs. The prepared chlorzoxazone-loaded microfibers could be used as a buccal dosage form for the systematic delivery of chlorzoxazone and could potentially lead to a rapid onset of action and longer efficacy of the muscle relaxant drug.