Fiber-based Materials Research Articles

Study of Parameters Influencing Wrinkles in the Deep Drawing of Fiber-Based Materials Using Automatic Image Detection

The evaluation of wrinkles in deep-drawn fiber-based materials is crucial for the assessment of product quality and the optimization of manufacturing processes. Wrinkling is a common phenomenon in the deep-drawing process and is caused by tangential compressive stresses on the flanges of the blank. This phenomenon is particularly prevalent for fiber-based materials with high tensile depths and can seriously affect the appearance and mechanical properties of the final product. The objective of this study is to identify the key process parameters affecting wrinkling and to deepen the understanding of their roles and interactions using wrinkle data for deep-drawn paper products. Image analysis techniques are employed, supported by a specially constructed darkroom platform to ensure uniform light intensity for capturing photographs. An automated program is developed for the detection and evaluation of wrinkle characteristics and distribution, which allows the free choice of the region to be detected and the representation of the wrinkle geometry not limited by the number. To enhance the precision of this program, the ellipticity is initially rectified for products without flanges, specifically cup-shaped deep-drawn products. The ellipticity is caused by the pronounced springback effect of the paperboard. The approach is employed to investigate the impact of material properties, blank holder force, drawing depth, drawing clearance, and punch speed on wrinkling formation after the deep-drawing process. The findings reveal that the blank holder force and drawing clearance are critical factors in wrinkle formation, with higher blank holder force generally leading to increased wrinkle numbers.

Characterization and Modeling of Out-of-Plane Behavior of Fiber-Based Materials: Numerical Illustration of Wrinkle in Deep Drawing.

The characterization and modeling of the out-of-plane behavior of fiber-based materials is essential for understanding their mechanical properties and improving their performance in various applications, especially in the forming process. Despite this, research on paper and paperboard has mainly focused on its in-plane behavior rather than its out-of-plane behavior. However, for accurate material characterization and modeling, it is critical to consider the out-of-plane behavior. In particular, delamination occurs during forming processes such as creasing, folding, and deep drawing. In this study, three material models for paperboard are presented: a single all-material continuum model and two composite models using different cohesion methods. The two composite models decouple in-plane and out-of-plane behavior and consist of continuum models describing the behavior of individual layers and cohesive interface models connecting the layers. Material characterization experiments are performed to derive the model parameters and verify the models. The models are validated using three-point bending and bulge tests and show good agreement. A case study is also conducted on the application of the three models in the simulation of a deep drawing process with respect to wrinkle formation. By comparing the simulation results of wrinkle formation in the deep drawing process, the composite models, especially the cohesive interface composite model, show greater accuracy in replicating the experimental results, indicating that a single continuum model can also be used to represent wrinkles.

Bilayer-favored intercalation induced low-voltage electrochemical production of nano-graphene oxide in neutral phosphate

Graphene oxide (GO) exhibits great potential in various fields such as catalysis, wastewater treatment, and energy storage. However, traditional top-down GO preparation methods based on graphite exfoliation often suffer from high energy consumption and inevitably environmental pollution. In this work, an environmentally benign and low-voltage electrochemical exfoliation approach to fabricate nanoscale GO employing carbon fiber-based materials as the precursor using phosphate was proposed. Under neutral phosphate electrolyte, bilayer graphene oxide with a lateral size of ∼500 nm, thickness of ∼1.5 nm, and C/O ratio of 2.96 could be obtained via a constant potential process. By adjusting the pH to 12 to intensify the exfoliation reaction, the lateral size of the graphene oxide was controllable, decreasing to ∼50 nm, while the C/O ratio decreased to 0.9. Due to the further decrease in C/O ratio, the thickness increased slightly to 2–3 nm. The exfoliation potential (1.6–2.5 V vs. Ag/AgCl) and electrolyte concentration (50–500 mM) had an obvious impact on the yield of graphene oxide. Through electrochemical analysis such as linear sweep voltammetry, as well as density functional theory calculations, the exfoliation mechanism of phosphate is elucidated in detail, demonstrating that the stepwise ionized phosphate anions possess more robust intercalation capability than sulfate, thus enabling efficient exfoliation to the intertwined nanocrystalline graphite structure of carbon fibers. The DFT results revealed the bilayer-favored intercalation of phosphate, which accords well with experiments. This work provides a new controllable and green approach for GO synthesis, demonstrated by life cycle assessment. It could assist subsequent studies exploring the size effects of GO and its applications in environmental remediation and energy storage.

Development of Sustainable Adhesives Based on Polysaccharide–Polyelectrolyte Complexes for Natural Fiber-Based Materials

Development of Sustainable Adhesives Based on Polysaccharide–Polyelectrolyte Complexes for Natural Fiber-Based Materials

Scalable multifunctional MOFs-textiles via diazonium chemistry

Cellulose fiber-based textiles are ubiquitous in daily life for their processability, biodegradability, and outstanding flexibility. Integrating cellulose textiles with functional coating materials can unlock their potential functionalities to engage diverse applications. Metal-organic frameworks (MOFs) are ideal candidate materials for such integration, thanks to their unique merits, such as large specific surface area, tunable pore size, and species diversity. However, achieving scalable fabrication of MOFs-textiles with high mechanical durability remains challenging. Here, we report a facile and scalable strategy for direct MOF growth on cotton fibers grafted via the diazonium chemistry. The as-prepared ZIF-67-Cotton textile (ZIF-67-CT) exhibits excellent ultraviolet (UV) resistance and organic contamination degradation via the peroxymonosulfate activation. The ZIF-67-CT is also used to encapsulate essential oils such as carvacrol to enable antibacterial activity against E. coli and S. aureus. Additionally, by directly tethering a hydrophobic molecular layer onto the MOF-coated surface, superhydrophobic ZIF-67-CT is achieved with excellent self-cleaning, antifouling, and oil-water separation performances. More importantly, the reported strategy is generic and applicable to other MOFs and cellulose fiber-based materials, and various large-scale multi-functional MOFs-textiles can be successfully manufactured, resulting in vast applications in wastewater purification, fragrance industry, and outdoor gears.

Enhancement of thermal conductivity and abrasion resistance of woody carbon fiber composites via boride catalysis

In order to investigate the effect of boron element on liquefied wood carbon fibers and their composites, boric acid and boron carbide were utilized to modify liquefied wood resin through copolymerization and blending methods respectively. Then boric acid-modified liquefied wood carbon fiber (BA-WCF) and boron carbide-modified liquefied wood carbon fiber (BC-WCF) were produced via melt spinning, curing, and carbonization treatments. As expected, this modification approach effectively prevents the formation of skin-core structures and accelerates the evolution of a graphite microcrystalline structure, thereby enhancing the mechanical properties of the carbon fibers. Particularly, the tensile strength and elongation at break of BA-WCF increased to 331.57 MPa and 7.57 % respectively, representing increments of 117 % and 86 % compared to the conventional fibers. Furthermore, the as-fabricated carbon fiber/resin composites (CFPRs), composing of BA-WCF or BC-WCF as fillers and liquefied wood resin as matrix, exhibited excellent interlaminar shear strength, outstanding abrasion resistance, and well thermal conductivity, as well as electrical performance, significantly outperforming the conventional carbon fiber/phenolic resin composites. The friction rate of BC-WP/BA-WCF/CF was 2.37 %, while its thermal conductivity could reach 1.927 W/(m·K). These promising attributes lay the groundwork for the development of high-performance carbon fiber-based materials, fostering their widespread utilization across various industries.

Methods for characterization and continuum modeling of inhomogeneous properties of paper and paperboard materials: A review

The potential of paper and paperboard as fiber-based materials capable of replacing conventional polymer-based materials has been widely investigated and evaluated. Due to paper’s limited extensibility and inherent heterogeneity, local structural variations lead to unpredictable local mechanical behavior and instability during processing, such as mechanical forming. To gain a deeper understanding of the impact of mechanical behavior and heterogeneity on the paper forming process, the Finite Element Method (FEM) coupled with continuum modeling is being explored as a potential approach to enhance comprehension. To achieve this goal, utilizing experimentally derived material parameters alongside stochastic finite element methods allows for more precise modeling of material behavior, considering the local material properties. This work first introduces the approach of modeling heterogeneity or local material structure within continuum models, such as the Stochastic Finite Element Method (SFEM). A fundamental challenge lies in accurately measuring these local material properties. Experimental investigations are being conducted to numerically simulate mechanical behavior. An overview is provided of experimental methods for material characterization, as found in literature, with a specific focus on measuring local mechanical material structure. By doing so, it enables the characterization of the global material structure and mechanical behavior of paper and paperboard.

Basic research on layered geopolymer composites with insulating materials of natural origin

New restrictions on carbon dioxide emissions and electricity consumption are currently being introduced around the world. Innovative solutions are being adopted in many countries to reduce CO2 emissions and material and energy consumption. The present work is related to the study of innovative binders based on geopolymers for the production of layered building envelopes. The binders are reinforced with composite bars and containing fibers of natural origin. The natural materials used to produce the samples are completely biodegradable. A 10-mol sodium hydroxide solution with an aqueous solution of sodium silicate was used for alkaline activation of geopolymers. The purpose of the study was to compare and determine the insulating properties of natural fiber-based materials such as coconut mat, jute felt, hemp felt, flax felt, flax wool, hemp wool, flax-jute wool, and to determine the effect of these materials on geopolymer composites, in which 4 layers of natural insulating materials were used, and the composites were reinforced by fiberglass bars. The publication presents the results of physicochemical studies of geopolymerization precursors and natural insulating materials, studies of thermal properties of fibers, mats, felts and wools, morphology of fiber structure and texture, as well as physical and thermal properties of finished multi-layer partitions. The results indicate the great potential of these materials in prefabrication and structural-insulation applications. The fabricated composites using 4 layers of natural fibers showed improved thermal conductivity by as much as 40% (reduced thermal conductivity from 1.36 W/m × K to about 0.8 W/m × K). The work may have future applications in energy-saving and low-carbon construction.

Fluorescent modification and performance study of carbon quantum dots on twisted bamboo fiber bundles

ABSTRACT In recent years, carbon quantum dots (CQDs) have been employed in the functionalization research of fiber-based materials due to their distinctive physicochemical properties. We used citric acid and urea as precursors and combined with hydrothermal method to prepare green and non-toxic carbon quantum dots (NCQDs), which were loaded into four-color twisted bamboo fiber bundles and possessed photoluminescence effect by simple impregnation method. Based on the verification of the structure and fluorescence properties of NCQDs, the fluorescent twisted bamboo fiber tows were comparatively analyzed for their chemical composition, microscopic morphology, mechanical properties, color difference, and thermal stability. The results showed that the four groups of fluorescent twisted bamboo fiber tows emitted uniform and bright blue fluorescent effects under UV light irradiation, and increased the tensile strength by 19.77% ~ 39.27% and the sexual modulus by 66.11% ~ 88.78% compared with the original twisted bamboo fiber tows. The impregnated carbon quantum dot solution enhances the functionality of the fiber bundle while enriching the color expression. It is expected to be a potential application material in the fields of smart marking, fluorescent anti-counterfeiting, interior decoration, and home textile industry.

Demonstrating scale-up of a novel water treatment process using super-bridging agents

Fiber-based materials have emerged as a promising option to increase the efficiency of water treatment plants while reducing their environmental impacts, notably by reducing the use of unsustainable chemicals and the size of the settling tank. Cellulose fiber-based super-bridging agents are sustainable, reusable, and versatile materials that considerably improve floc separation in conventional settling tanks or via alternative screening separation methods. In this study, the effectiveness of fiber-based materials for wastewater treatment was evaluated at lab-scale (0.25 L) and at pilot-scale (20 L) for two separation methods, namely settling and screening. For the fiber-based method, the performance of floc separation during settling was slightly affected by an 80x upscaling factor. A small decrease in turbidity removal from 93 and 86 % was observed for the jar and pilot tests, respectively. By contrast, the turbidity removal of the conventional treatment, i.e., no fibers with a settling separation, was largely affected by the upscaling with turbidity removals of 84 and 49 % for jar and pilot tests, respectively. Therefore, results are suggesting that fiber-based super-bridging agents could be implemented in full-scale water treatment plants. Moreover, the tested fibers increase the robustness of treatment by providing better floc removal than conventional treatment under several challenging conditions such as low settling time and screening with coarse screen mesh size. Furthermore, at both lab-scale and pilot-scale, the use of fiber-based materials reduced the demand for coagulant and flocculant, potentially lowering the operational costs of water treatment plants and reducing the accumulation of metal-based coagulants and synthetic polymers in sludge. Acute toxicity tests using the model organism Daphnia magna show that the cellulose fibers introduce insignificant toxicity at the optimized fiber concentration. Although dedicated mechanistic studies are required at various scales to understand in detail the influence of fibers on water treatment (coagulation/flocculation time, floc formation, floc size distribution velocity gradient, etc.), the efficacy and scalability of the fiber-based approach, along with its minimal environmental impact, position it as a viable and sustainable option for existing and future wastewater treatment plants.

An investigation of various properties of hybrid bricks using Natural fibers and waste fiber-based materials

Air pollution is increasing daily, causing global warming and many environmental issues, and it is also the cause of many diseases. According to many reports, brick kilns play a major role in the emission of black carbon that causes air pollution. It is necessary to find another way to produce bricks. The trend these days is to increase applications of natural fibers and eco-friendly materials and to reuse waste materials to control pollution. Synthetic and chemical materials are also causes of pollution, diseases, and even the deaths of many people. In this direction, eco-friendly materials were used to produce bricks. Abaca fiber, Pinus-Roxburghi leaves, fiber, wood, wheat straw, animal dung, sand, cement, phenolic resin, and gypsum were used in various percentages to create novel brick. In the investigation, it was discovered that hybrid natural fiber-based bricks had strong physical-mechanical, mechanical-chemical, and thermal stability properties, were light in weight, and had good sound absorption capabilities. Significant improvement of has been identified, AB-4 Brick shows the maximum porosity with 42.5% improvement as compared to AB-1 brick.

Engineering Gas Diffusion Electrode Microstructures for the Electrochemical Reduction of CO2

The electrochemical reduction of CO2 has the potential to enable a circular economy where the captured CO2 can be utilized to produce valuable chemicals. However, existing CO2 reduction electrolyzers suffer from limited performance (i.e. low current densities) and short operation times (1-200 hours)1. The gas diffusion electrode (GDE) is a key component which determines system durability and enables higher current density operation. Yet, commercially available GDEs are carbon fiber-based materials, which were developed to fulfill the requirements of polymer electrolyte fuel cells and were repurposed for emerging CO2 electrolyzers. While functional, the commercial GDEs microstructure and surface properties do not meet the requirements of CO2 electrolysis flow cells which leads to their failure within short operation hours. These GDEs fail due to flooding through different mechanisms such as electrowetting2, capillary imbibition3, salt precipitation3, and uneven pressure distribution4. Therefore, there is a need to develop novel GDEs with engineered microstructures and wettability for the unique challenges of CO2 electrolyzers.In this research, we aim to understand the influence of the GDE microstructure on the durability and performance of CO2 electrolyzers. Instead of leveraging commercially available carbon-fiber based substrates, we conceptualize and deploy a scalable technique to manufacture novel GDEs with tunable microstructure. We hypothesize that tackling the multiphase transport challenges in CO2 electrolyzers requires electrode formats containing a plurality of pore sizes and highly controlled microstructures. Thus, we aim to develop a synthetic methodology affording a high degree of microstructural versatility and low manufacturing costs. We investigate the effect of synthetic parameters on the resulting microstructural (e.g. porosity, pore size distribution) and wetting properties. Furthermore, we aim to correlate the synthetic parameters with the resulting GDE properties (e.g. microstructure, porosity) and the corresponding transport properties (e.g. permeability, capillarity, diffusivity). These properties will be further correlated to the flow cell durability and performance. We hypothesize that tuning the pore size distribution and surface chemistry of the GDEs can enhance mass transport rates and resistance to flooding, which could enable longer operating times and higher current density. References D. Wakerley et al., Nat Energy, 7, 130–143 (2022).K. Yang, R. Kas, W. A. Smith, and T. Burdyny, ACS Energy Lett, 6, 33–40 (2021).M. E. Leonard, L. E. Clarke, A. Forner‐Cuenca, S. M. Brown, and F. R. Brushett, ChemSusChem, 13, 400–411 (2020).L. M. Baumgartner, C. I. Koopman, A. Forner-Cuenca, and D. A. Vermaas, ACS Sustain Chem Eng, 10, 4683–4693 (2022).

Anisotropic damage behavior in fiber-based materials: Modeling and experimental validation

This study presents a thermodynamically consistent continuum damage model for fiber-based materials that combines elastoplasticity and damage mechanisms to simulate the nonlinear mechanical behavior under in-plane loading. The anisotropic plastic response is characterized by a non-quadratic yield surface composed of six sub-surfaces, providing flexibility in defining plastic properties and accuracy in reproducing material response. The damage response is modeled based on detailed uniaxial monotonic and cyclic tension-loaded experiments conducted on specimens extracted from a paper sheet in various directions. To account for anisotropic damage, we propose a criterion consisting of three sub-surfaces representing tension damage in the in-plane material principal directions and shear direction, where the damage onset is determined through cyclic loading tests. The damage evolution employs a normalized fracture energy concept based on experimental observation, which accommodates an arbitrary uniaxial loading direction. To obtain a mesh-independent numerical solution, the model is regularized using the implicit gradient enhancement by utilizing the linear heat equation solver available in commercial finite-element software. The study provides insights into the damage behavior of fiber-based materials, which can exhibit a range of failure modes from brittle-like to ductile, and establishes relationships between different length measurements.

Biomedical applications of electrospun polycaprolactone-based carbohydrate polymers: A review

Carbohydrate used in biomedical applications is influenced by numerous factors. One of the most appealing characteristic of carbohydrates is their ability to reproduce from natural resources which makes them ecologically friendly. Due to their abundance, biocompatibility, and no contamination by residual initiators, the desire for polysaccharides in medical uses is growing. Research on fiber-based materials, with a variety of medical applications including bio-functional scaffolds, continues to yield novel and intriguing findings. Almost all biopolymers of diverse structural compositions are electrospun to fulfill biomedical usage criteria, and the electrospinning technique is widely employed in biomedical technologies for both in-vivo and in-vitro therapies. Due to its biocompatibility and biodegradability, polycaprolactone (PCL) is employed in medical applications like tissue engineering and drug delivery. Although PCL nanofibers have established effects in vitro, more research is needed before their potential therapeutic application in the clinic. Here we tried to focus mainly on the carbohydrate incorporated PCL-based nanofibers production techniques, structures, morphology, and physicochemical properties along with their usage in biomedicine.

Simulation, measurement and optimization of sound absorption in gradient impedance fiber-based composites

In order to achieve effective noise absorption by finite thickness fiber-based materials, fiber-based composites integrating porous, resonant and damping structures were prepared in this research. Here, the effects of gradient structure, number of constituent units, nonwovens thickness and micro-perforated membrane fabric (MPMF) arrangement on the noise reduction of the composites were simulated and measured. The results showed that the gradient fiber-based composite has excellent broadband sound absorption effect. Moreover, designing the arrangement of micro-perforated structures in the composite can further improve its noise reduction coefficient (NRC). The fiber-based composite (thickness of 1.34 cm) designed by the algorithm has an NRC of 0.51, which is much higher than other noise reduction products with the same thickness. The multi-layer fiber-based composites have the advantages of strong noise reduction capability, small thickness, simple processing and low manufacturing cost, which can be flexibly applied in various noise reduction fields.

Research Advances on the Bioactivity of 1,2,3-Triazolium Salts

1,2,3-Triazolium salts have demonstrated significant potential in the fields of medicine and agriculture, exhibiting exceptional antibacterial, antifungal, anticancer, and antileishmanial properties. Moreover, these salts can be utilized as additives or components to produce nano- and fiber-based materials with antibacterial properties. In this review, we summarize several synthetic strategies to obtain 1,2,3-triazolium salts and the structures of 1,2,3-triazolium derivatives with biological activities in the domains of pharmaceuticals, pesticides, and functional materials. Additionally, the structure–activity relationship (SAR) of 1,2,3-triazolium salts with different biological activities has been analyzed. Finally, this review presents the potential applications and prospects of 1,2,3-triazolium salts in the fields of agriculture, medicine, and industrial synthesis.

Lose the stress: Viscoelastic materials for cell engineering.

Biomaterials are widely used to study and control a variety of cell behaviors, including stem cell differentiation, organogenesis, and tumor invasion. While considerable attention has historically been paid to biomaterial elastic (storage) properties, it has recently become clear that viscous (loss) properties can also powerfully influence cell behavior. Here we review advances in viscoelastic materials for cell engineering. We begin by discussing collagen, an abundant naturally occurring biomaterial that derives its viscoelastic properties from its fibrillar architecture, which enables dissipation of applied stresses. We then turn to two other naturally occurring biomaterials that are more frequently modified for engineering applications, alginate and hyaluronic acid, whose viscoelastic properties may be tuned by modulating network composition and crosslinking. We also discuss the potential of exploiting engineered fibrous materials, particularly electrospun fiber-based materials, to control viscoelastic properties. Finally, we review mechanisms through which cells process viscous and viscoelastic cues as they move along and within these materials. The ability of viscoelastic materials to relax cell-imposed stresses can dramatically alter migration on two-dimensional surfaces and confinement-imposed barriers to engraftment and infiltration in three-dimensional scaffolds. STATEMENT OF SIGNIFICANCE: Most tissues and many biomaterials exhibit some viscous character, a property that is increasingly understood to influence cell behavior in profound ways. This review discusses the origin and significance of viscoelastic properties of common biomaterials, as well as how these cues are processed by cells to influence migration. A deeper understanding of the mechanisms of viscoelastic behavior in biomaterials and how cells interpret these inputs should aid the design and selection of biomaterials for specific applications.

Recent Advances in Centrifugal Spinning and Their Applications in Tissue Engineering.

Over the last decade, researchers have investigated the potential of nano and microfiber scaffolds to promote wound healing, tissue regeneration, and skin protection. The centrifugal spinning technique is favored over others due to its relatively straightforward mechanism for producing large quantities of fiber. Many polymeric materials have yet to be investigated in search of those with multifunctional properties that would make them attractive in tissue applications. This literature presents the fundamental process of fiber generation, and the effects of fabrication parameters (machine, solution) on the morphologies such as fiber diameter, distribution, alignment, porous features, and mechanical properties. Additionally, a brief discussion is presented on the underlying physics of beaded morphology and continuous fiber formation. Consequently, the study provides an overview of the current advancements in centrifugally spun polymeric fiber-based materials and their morphological features, performance, and characteristics for tissue engineering applications.

Exemplarily view on selected fluorescence textile products

Fluorescent materials emit light of higher wavelength, in case of illumination with light exhibiting lower wavelength. In many commercial applications, fluorescent materials transfer non-visible ultraviolet (UV) light into visible light. By this an additional color effect and higher visibility is reached. One typical field for application of fluorescence dyes is the textile area. Here, fluorescent textile products are manifold used and offered, e.g. for brightening effects, light effects and UV protection. With this background, the aim of the current study is the investigation of typical commercially available textile products with fluorescent properties. For this, four different polyester fiber-based materials of different coloration and purpose are selected for investigation. Investigations are performed by illumination under different illumination arrangements with UV light and visible light. CIE-Lab measurements are done. Further, scanning electronic microscopy (SEM) and Fourier Transform infrared (FT-IR) spectroscopy are used. Light emission and excitation of the samples is recorded by fluorescence spectroscopy. 2D fluorescence spectroscopy is performed. The chemical composition of the investigated textile samples is determined by using electron dispersive spectroscopy (EDS). For all investigated commercial textile products, the light emission during illumination with UV light is extraordinary strong. The color appearance can be enhanced strongly by this fluorescence effect. Beside the absorption of UV light by the present fluorescence dyes, also the presence of titanium dioxide supports an UV protective property of the textile samples. Finally, it can be concluded that fluorescent fiber materials are well established products for advanced and functional textiles. These materials can be even found in cost effective and everyday consumer products.

Removal of Classical and Emerging Contaminants in Water Treatment Using Super-Bridging Fiber-Based Materials

Removal of Classical and Emerging Contaminants in Water Treatment Using Super-Bridging Fiber-Based Materials