A multi-sensor information fusion algorithm based on fault-tolerant Kalman filter is proposed in phase-sensitive optical time-domain reflectometer (Φ-OTDR) system, for achieving fading-free distributed vibration sensing. Firstly, a fault-tolerant dual-core complementary array model is designed. The Rayleigh scattering signal denoising, and vibration existence judgment of localization points are carried out to obtain the differentiated frequency demodulation results of the sensing points of the dual-core fiber array. Then a fault-tolerant control strategy is used to determine the sensor weight coefficients and vibration judgment coefficients during data fusion processing, and array data fusion is carried out based on time series data using Kalman filter to realize error value identification and filling. The advantage of this method is the combination of redundant data in a complementary way to improve the system stability. The frequency response ranges from 10 Hz to 2400 Hz and the localization accuracy is 98.33%. The influence of key parameters on the frequency demodulation performance of fault-tolerant Kalman filter is discussed, and a standard deviation of 14.6 Hz and an average error of 7.6 Hz are obtained. The demodulation frequency data matrix obtained by the classical demodulation method has a demodulation error probability of 89.18%, which proves the widespread existence of demodulation errors in vibration signals. The fusion error of demodulation frequency is reduced to 0.25 Hz, the frequency demodulation accuracy reaches 100%, and the demodulation error caused by interference attenuation can be completely eliminated. This system based on fault-tolerant Kalman filter has the characteristics of simple multiplexing structure, interference fading resistance and stable demodulation performance.
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