1 mol% MnO₂-doped 0.7BiFeO₃-0.3BaTiO₃ (BFO-BTO) piezoceramics were synthesized through a conventional solid-state method, using nano-sized BaTiO₃ raw powders. In the application of the nano-BaTiO₃ raw powders, the phase structure, chemical heterogeneity, microstructure, ferroelectric, and piezoelectric properties significantly changed, compared to the application of conventional micron-sized BaCO₃ and TiO₂ raw powders. The sintered BFO-BTO piezoceramics showed a reduced chemical heterogeneity and strong ferroelectric nature, whereas the counterparts using the conventional micron-sized raw powders typically exhibited a core-shell structure with a high degree of chemical heterogeneity, causing a relaxor characteristic. In addition, the piezoceramics sintered using the nano-sized BaTiO₃ exhibited greater piezoelectric, ferroelectric and insulating properties, compared to those of ceramics sintered using the conventional micron-sized raw powders. The property enhancements of the BFO-BTO piezoceramics were attributed to the effects of reduced chemical heterogeneity, large grain size, low leakage current and the formation of appropriate morphotropic phase boundary. Finally, the achieved high TC of 519.1 °C and excellent thermal aging resistance of d33 up to 480 °C indicate great potential for use in high-temperature environments.
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