Firefighters have reported their protective boots to be bulky and ill-fitting, which they believe restrict the lower body movement on the unpredictable fireground. This study used 3D foot scanning to compare the shape of firefighters' feet to the general population, the shape of female firefighters’ feet to males, and the impact of the heavy fire gear on foot shape. The results found the foot breadth of firefighters was larger than the general population and the feet of female firefighters were slimmer than males. Furthermore, it revealed that the feet of firefighters became longer, wider, and flatter when bearing the weight of fire gear. Protective boots should be designed based on the foot shape and dimensions of the actual population, with consideration of sex differences and the impact of weight-bearing for their safety.