Frictional sparks resulting from malfunctions pose a potential hazard for the accidental ignition of combustible materials in the processing industry. Ignition experiments revealed that mechanical friction sparks generated by TC4 titanium alloy, Q235 steel or 304 stainless steel were unable to ignite corn starch, PMMA, or wood powders. However, friction sparks generated by those materials at a pressure of 3.75 N/mm2 and a disc speed of 12 m/s could ignite a cotton fibrous dust layer. The release of frictional sparks is accompanied by energy dissipation. As friction pressure and rotational speed increase, the initial energy of the friction spark increases. Thus, the possibility of igniting the cotton fibrous dust layer increases, while the ignition time decreases. In terms of the ability to ignite the fibrous dust layer under identical friction conditions, the ranking is as follows: TC4 titanium alloy > Q235 steel >304 stainless steel. Moreover, TC4 friction sparks demonstrate weak ignition capability for dust layers with humidity levels of 2% and 10%. The susceptibility of the cotton fibre dust layer to ignition diminishes with increasing humidity. The distinctive flocculation structure of fibrous dust makes it more prone to ignition by mechanical friction sparks compared to traditional spherical dust. These findings imply that when employing metal alloys as mechanical equipment or tools in fibrous processing, the possibility of mechanically generated sparks serving as an ignition source should be taken into account.
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