The interplay between the ordering reaction with recovery and recrystallization of the as-deformed state leads to combined reactions (CRs) during annealing of cold-deformed disordered Fe–Pd intermetallics at temperatures below the critical ordering temperature. CRs can be exploited to control the scale and morphology of the Fe–Pd alloy microstructures in order to optimize alloy properties. Here, the magnetic age hardening behavior and microstructural evolution of cold-deformed (cold rolled to 97% reduction in thickness) binary equiatomic Fe–Pd has been studied for isothermal annealing at temperatures of 400°C, 500°C, and 600°C. The evolution of the microstructure during the annealing treatments has been characterized by a combination of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The magnetic age hardening behavior, the evolution of the coercivity as a function of annealing time, has been determined using a vibrating sample magnetometer (VSM). The microstructures of the transforming material have been characterized quantitatively using computer assisted image analysis methods. The CR transformed microstructures are morphologically equiaxed with average grain sizes in the sub-micron range and show coercivity up to five-fold larger than for conventionally processed equiatomic bulk Fe–Pd. During annealing the coercivity increases up to a maximum peak value and has been correlated with the increasing fraction of ordered material. The maximum coercivity obtains, as the ordering phase transformation is complete. With respect to conventionally processed material the ordering transformation in the cold-deformed material exhibits accelerated kinetics and is facilitated by a CR, which involves heterogeneous nucleation and growth processes akin to a ‘massive ordering’ reaction. Further annealing leads to decreasing coercivity, which has been attributed to the onset of grain growth in the population of CR-transformed grains. The characteristic magnetic age hardening response has been rationalized in terms of the microstructural observations.
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