Ethiopia, is one of the African countries, has immense potential for skins and hides for the leather industries, which will play a crucial role in converting nations into manufacturing-driven economies through industrialization. The chemicals applied in the tanning process are a serious concern for employees and the community if proper safety measures are not taken. The pollution status of employees working in Anbessa and Bahir Dar tannery factories was evaluated by collecting hair samples. After the hair samples washed with acetone, and deionized water, the hair samples were digested with 4 mL of HNO3 and 2 mL of HClO4 for 1:30 h at 250 °C. The levels of metals (Cr, Pb, Zn, Cu, Ni, and Cd) were subsequently analyzed using a Flame Atomic Absorption Spectrophotometer (FAAS). The mean concentrations of Cu, Ni, Zn, Pb, and Cr in the Anbessa tannery factory workers were 17.34–22.75, 16.38–35.03, 235.4–369.2, 30.46–67.31, and 97.56–189.18, respectively, in the various working departments of the factory. Similarly, the concentrations of Cu, Ni, Zn, Cd, Pb, and Cr in the hair of Bahir Dar tannery workers were 30.1–105.9, 17.88–62.20, 216.9–762.1, 0.35–5.21, 33.42–91.42, and 118.5–305.7, respectively. Chromium was found to be the most accumulated metal next to Zn with in both tannery workers that highlighted significant occupational health risks. The principal component analysis (PCA) analysis provide an insights into the interactions between occupational factors and metal exposure. In conclusion, the results of hair analysis from the employees of tannery factories indicates alarming levels of metal exposure, especially for zinc and chromium, which might pose health problems in long time exposure. Thus, it's critical to monitor occupational activities that can harm human health and the environment.