Fabrication Of Organic Photovoltaic Cells Research Articles

Co-assembly of functionalized donor-acceptor molecules within block copolymer microdomains via the supramolecular assembly approach with an improved charge carrier mobility.

Here, we demonstrate the three-component self-assembly of functionalized small molecules (donor and acceptor) and a polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) block copolymer using the supramolecular approach. The introduction of functional groups on both the donor (1-pyrenebutyric acid, PBA) and acceptor (functionalized naphthalene diimide, FNDI) molecules can form stable charge-transfer (CT) complexes within the block copolymer domains and these supramolecules exhibited a charge carrier mobility of around 1.01 × 10-4 cm2 (V s)-1. In this case, both the molecules can form H-bonding with P4VP chains, and as well as π-π stacking between the PBA and FNDI molecules is also possible within the block copolymer domains. These noncovalent interactions lead to the formation of stable hierarchical structures and CT complexes between PBA and FNDI, where bilayer donor-acceptor (D-A) stacks formed within the block copolymer microdomains. Overall, the organization of both functionalized donor and acceptor molecules within the block copolymer domain exhibits an enhanced charge carrier mobility, which is potentially useful in the fabrication of organic photovoltaic cells and organic light-emitting diodes.

Direct (hetero)arylation polymerization for the synthesis of donor–acceptor conjugated polymers based on N‐benzoyldithieno [3,2‐b:2′,3′‐d]pyrrole and diketopyrrolopyrrole toward organic photovoltaic cell application

AbstractIn this research, new donor–acceptor (D‐A) photovoltaic polymers were synthesized from dithieno[3,2‐b:2′,3′‐d]pyrrole electron donor derivatives, including N‐benzoyldithieno[3,2‐b:2′,3′‐d]pyrrole and N‐(4‐hexylbenzoyl)dithieno[3,2‐b:2′,3′‐d]pyrrole, in combination with the electron deficient unit 2,5‐bis(2‐ethylhexyl)‐3,6‐di(thiophen‐2‐yl)‐2,5‐dihydropyrrolo[3,4‐c]pyrrole‐1,4‐dione via direct (hetero)arylation polymerization. The D‐A conjugated polymers obtained were characterized via 1H NMR, gel permeation chromatography, Fourier transform infrared spectroscopy, DSC, XRD, photoluminescence and UV–visible methods. In addition, these D‐A polymers were used as activated layers in bilayer and bulk heterojunction structures for the fabrication of organic photovoltaic cells. © 2019 Society of Chemical Industry

Continuous roll-to-roll fabrication of organic photovoltaic cells via interconnected high-vacuum and low-pressure organic vapor phase deposition systems

We demonstrate continuous roll-to-roll (R2R) fabrication of single junction and tandem organic photovoltaic (OPV) cells on flexible plastic substrates employing a system that integrates organic deposition by high vacuum thermal evaporation (VTE) and low pressure organic vapor phase deposition (OVPD). By moving the substrate from chamber to chamber and then depositing films on stationary substrates, we achieve power conversion efficiencies of PCE = 8.6 ± 0.3% and 8.9 ± 0.2% for the single junction and tandem cells, respectively. Single junction OPVs are also fabricated on a continuously translating substrate at 0.3 cm/s, to achieve PCE = 8.5 ± 0.2%. Thin films grown on translating substrates by OVPD show <3% thickness non-uniformity and 0.66 nm root mean square surface roughness, similar to that obtained by VTE. Our results suggest that R2R film deposition comprising multiple vapor deposition technologies is a promising method for rapid speed and continuous manufacturing of high quality, small molecular weight organic electronic materials.

Hydrophilic polyurethane acrylate and its physical property for efficient fabrication of organic photovoltaic cells via stamping transfer

Recently, stamping transfer process using by soft mold or film has been considered by promising technology to solve the drawbacks of spin coating such as deposition of large area and specific region, reducing the material loss, and multi-staking device structures. For the previous researches, polyurethane acrylate (PUA) stamp was essentially treated the 1H, 1H, 2H, 2H-Perfluorooctyltrichlorosilane (FOTS) for self-assembled monolayer (SAM) onto the Si wafer to modify surface energy. Because the FOTS is known as corrosive material, it is necessary to develop the intrinsic property of PUA with environment friendly. In this research, we investigates non-FOTS based PUA stamping transfer and the different surface energy properties that result in various physical phenomena when used for organic photovoltaics. To transfer the material, the energy release rate (G) between the PUA and the coated material should be smaller than the G between the coated material and the substrate. As a result, hydrophilic PUA was used to reduce the interaction between the PUA and the organic bulk heterojunction (BHJ) layer to transfer the BHJ layer from the PUA stamp to a PEDOT:PSS-coated ITO-substrate. 2-Hydroxyethyl methacrylate (HEMA) is included as the reactive diluent to reduce the PUA viscosity, and the contact angle was measured to compare the surface property between the reference PUA and the HEMA-PUA. The stamping-transferred BHJ device exhibits a 95% relative efficiency (2.9%) when compared to that obtained when using a spin-coating process, which is considered as a good alternative to fabricate optoelectronic devices. More importantly, we have found a decrease in the fill factor (64%–58%) and a comparable performance (3.0%–2.9%) derived from the increase in the charge recombination and resistance during the stamping transfer.

Influence of Pressure on Contacts between Layers in Organic Photovoltaic Cells

This paper explored the effects of pressure on contacts between layers of organic photovoltaic cells with poly (3-hexylthiophene):phenyl-C61-butyric acid methyl ester (P3HT:PCBM) as the active layer. The contacts between the layers are modeled using analytical concepts and finite element models. The potential effects of surface roughness and dust particles are modeled along with the effects of lamination pressure and adhesion energy. The results show that, increased pressure is associated with decreased void length or increased contact length. The contacts associated with the interfaces between the active layer and the hole/electron injection layer poly (3,4-ethylenedioxythiophene: poly styrenesulphonate (PEDOT.PSS) and Molybdenum trioxide (MoO3) are also compared. The implications of the results are discussed for the design of stamping/lamination processes for the fabrication of organic photovoltaic cells.

Solvent effects on gravure-printed organic layers of nanoscale thickness for organic solar cells

The effects of different solvents on the fabrication of organic photovoltaic cells by gravure printing are reported. Polymer bulk heterojunction solar cells were fabricated with ITO/PEDOT: PSS/P3HT: PCBM/Al layer structures using 4–9 wt% mixtures of poly(3-hexylthiophene) (P3HT) and [6,6]-phenyl-C61 butyric acid methyl ester (PCBM) in 1,2-dichlorobenzene to optimize solution viscosity for gravure printing. 7 wt% P3HT: PCBM showed optimal efficiency of 1.64% and resulted in an active layer 340 nm thick. Three solvents, 1,2-dichlorobenzene, chloroform, and chlorobenzene, were tested and a 1: 1 ratio mixture of 1,2-dichlorobenzene and chloroform resulted in the best efficiency of 2.21%. This study demonstrates the importance of solvent effects in the gravure printing of organic photovoltaic devices.

Fabrication of organic photovoltaic cells with double-layer ZnO structure

The fabrication process of a photovoltaic cell with a structure of indium-tin-oxide (ITO)/double ZnO/C 60/poly(3-hexylthiophene) (PAT6)/Ag has been investigated. The C 60/PAT6 heterojunction of this cell was fabricated by spin-coating a chloroform solution of PAT6 onto the C 60 thin film formed on double-layer ZnO-coated ITO. The fabrication of this double-layer ZnO was a new method, which was a composite of a sputtered ZnO layer and oriented zinc oxide nanograins layer fabricated at low temperature (343 K). Insertion of the double-layer ZnO in the photovoltaic cells produced enhanced performance with the power conversion efficiency of 1.31% under AM1.5 illumination.

The fabrication and characterization of the photovoltaic cells composed of polydiacetylene and fullerene

Propargyl alcohol was coupled to 2,4-hexadiyne-1,6-diol (HDD) and crystallized in the process of ultraviolet irradiation-induced topochemical polymerization. The HDD polymer crystals were used as one component in the fabrication of organic photovoltaic cells, in combination with fullerene as the electron acceptor. The various structures of the produced photovoltaic cells included bilayer, trilayer, and bulk heterojunction structures. Their photovoltaic properties were analyzed in relation to crystal structure, electrochemical properties, and band structure of the HDD polydiacetylene polymers.

Fabrication of Organic Photovoltaic Cells with Interpenetrating Heterojunction of Conducting Polymer and C60 by Spray Method

Organic photovoltaic cells with interpenetrating heterojunction of a conducting polymer and C60 have been fabricated by spray method. Photovoltaic cells fabricated by spray method and subsequent heat treatment have demonstrated a high photoconversion efficiency which is as the same as those fabricated by the spin coating method.