Facile Fabrication Research Articles

(Invited) Novel Design of Low-Loaded Membrane Electrode Assemblies for Advanced Low-Temperature Water Electrolyzers

Development of advanced low-temperature (LT) water electrolyzers (WEs) is of crucial importance for implementation of the Hydrogen Economy. This future green economy will eliminate the greenhouse gas emissions and stop the imminent global warming and climate change. “Green” hydrogen can be produced at large scale by integration of WEs with renewable energy sources. Currently, the low-temperature proton exchange membrane (PEM) and anion exchange membrane (AEM) WEs are considered to be the most advanced WEs that can be integrated with solar panels and wind turbines to produce large quantities of green H2. The main challenges that the state-of-the-art membrane electrode assemblies (MEAs) for LTWEs are currently facing are: (i) high cost because of the high platinum group metals (PGM) loadings in their catalysts layers; (ii) limited durability caused by the instability of the catalysts and the other cell components, and (iii) safety concerns associated with the hydrogen gas crossover and the absence of technologies that can effectively keep it below the safety level of the lower flammability limit (LFL) [1, 2, 3].This work is aimed on designing of novel MEAs for LTWEs with dramatically reduced catalysts loadings, enhanced durability, and improved H2 crossover capabilities. Reactive Spray Deposition Technology (RSDT) is used as an innovative methodology for designing of advanced catalysts, catalyst and recombination layers, and MEAs for LTWEs. The RSDT is a flame assisted method [4, 5] that combines the catalysts synthesis and deposition directly on the membrane in one-step, which results in fast and facile fabrication of large scale (up to 1000 cm2) MEAs for application in LT fuel cells and water electrolyzers [5, 6]. As fabricated MEAs with ultra-low PGM catalysts loadings are tested at operating conditions typical for industrial PEM hydrogen production systems, and performance of 1.8 V at 3 A/cm2 is achieved. The MEAs of interest are tested for over 1000 hrs at steady-state conditions at 3 A/cm2. Comprehensive post-test characterization is performed by using high-resolution TEM, STEM, EDS, SEM, ICP, XRF, XCT, and digital optical microscopy and the governing degradation mechanisms are identified and discussed in detail. The impact of the design of low-loaded MEAs for LTWEs on their performance and durability is discussed in detail and their potential to meet and surpass the DOE 2030 targets is demonstrated.References https://www.energy.gov/sites/prod/files/2017/05/f34/fcto_myrdd_fuel_cells.pdf https://www.energy.gov/sites/prod/files/2015/06/f23/fcto_myrdd_production.pdfKlose, P. Trinke, T. Böhm, B. Bensmann, S. Vierrath, R. Hanke-Rauschenbach, and S. Thiele, J. Electrochem. Soc., 165, F1271–F1277 (2018).Kim, S., Myles, Maric, R., et al. Electrochimica Acta, 177, 190-200 (2015).Yu, H., Baricci, A., Bisello, A., Bonville, L., Maric, R., et al. Electrochimica Acta, 247, 1155-1168 (2017).Mirshekari, G., Ouimet, R., Zeng, Z, Yu, H., Bliznakov, S., Bonville, L., Niedzwiecki, A., Errico, S., Capuano, C., Mani, P., Ayers, K., Maric, R. International Journal for Hydrogen Energy, 46(2), 2021, pp. 1526-1539 (2021).

Highly active iron oxide@NC catalyst derived from the iron acetate/polyacrylonitrile threads: Driving nitroarene conversion to value‐added amines

AbstractChemoselective reduction of nitroarenes to corresponding arylamines is a significant reaction in the chemical industry. However, in the presence of other reducible groups, including halogenated nitrobenzene, nitrobiphenyl, and nitroquinoline in the same molecule of nitroaromatics, the control of chemoselectivity remains challenging. Here, a facile fabrication of a heterogeneous iron‐based catalyst is reported as a potential alternative to precious metal catalysts for the chemoselective reduction of nitroarenes. The pyrolysis of iron acetate/polyacrylonitrile (PAN) template under an inert atmosphere furnishes active Fe3O4 nanoparticles (NPs) encapsulated in nitrogen‐doped (N‐doped) carbon layers, which can provide more catalytic active sites (Fe3O4/PAN@800). Notably, non‐precious iron oxide NPs supported on N‐doped carbon support prevent aggregation, thereby enhancing the catalytic activity. The sustainable and reusable Fe3O4/PAN@800 catalyst, having only 0.8% metal content as demonstrated by x‐ray photoelectron spectroscopy, delivers excellent yields of corresponding amines from differently functionalized nitroarenes. Hydrogenation of a series of structurally functionalized nitroarenes produced excellent yields of anilines, which serve as building blocks and intermediates for fine and bulk chemicals. Hydrogenation of 2‐chloro‐3‐nitropyridine, 2‐nitro‐1,1′‐biphenyl, ortho‐nitroaniline, and 4‐aminophenyl acrylonitrile yielded respective anilines up to 99%. The active sites of Fe3O4 have magnetic performance, hence, the catalyst can be easily recovered using a magnet and reused for at least five cycles without significant loss of catalytic activity. Therefore, the easily prepared, cost‐effective, and reusable Fe3O4/PAN@800 catalyst presented in this study shows potential for applications in the selective reduction of aromatic nitro compounds. Consequently, this study potentially establishes a guideline for the facile preparation of abundant transition‐non‐noble metal‐based reusable supported catalysts for various applications in the chemical industry.

Two-Dimensional Nanorod-Shaped Co(II) Coordination Polymer on Three-Dimensional Metallic Foam: A Hybrid Platform for Electrochemical Oxidation of Glucose.

This study unveils a novel electrochemical biosensor for monitoring glucose in biological fluids by employing nanorods of a cobalt-bispyridyl/dicarboxylate framework grown in a layer-by-layer manner on a highly porous nickel substrate. The hybrid microporous system has a bicatalytic effect on glucose oxidation due to the synergistic catalytic impact of the nickel and cobalt ions with varying oxidation states as electroactive sites. In addition, the controlled growth of inorganic-organic frameworks changes the mechanism of electron transfer from a diffusion-controlled process to an adsorption-controlled process, thus yielding a low onset oxidation potential (∼0.21 V/Ag-AgCl) and a high current intensity (∼1 mA) for the oxidation of glucose in alkaline media. A fast response time (∼2 s) and a reasonably high sensitivity (0.14 μA μM-1) within a broad linear range (40-360 μM) have determined the suitability and superiority of the hybrid electrode for glucose monitoring compared to many metal-organic-based biosensors. The facile fabrication process of the Co(II) coordination polymer/Ni substrate with a large surface area that benefits from the synergetic catalytic activity of nickel-cobalt hybrids may pave the way for the development of novel hybrid electrodes for biosensors and direct glucose fuel cells.

Electrospinning synthesis of hollow V0.95Mo0.97O5 nanofibers for high-performance lithium-ion batteries

We report the facile electrospinning fabrication of hollow V0.95Mo0.97O5 nanofibers via controlling oxidization of the V/Mo/polymer precursor, whose structural evolution upon increasing the annealing temperature are revealed. When examined as anode of lithium-ion batteries, the hollow V0.95Mo0.97O5 nanofibers display superior electrochemical properties with high cycle and rate capability, delivering high reversible capacities of 746.7/583.8 mAh/g at 500/1000 mA/g after 300 cycles, and a high-rate capacity of 614 mAh/g at 2000 mA/g.

Nerve-Agent Selective Chemiresistors Fabricated by Oxime Decorated Polypyrrole Layer on Cellulose Paper

In continuous research of detecting highly toxic chemical warfare agents to ensure preparedness for the future battlefield, flexible and wearable sensor platforms with high sensitivity are still demanding. Herein we demonstrate a facile fabrication of polypyrrole-based chemiresistors on cellulose paper for the detection of nerve gas simulants. In order to optimize electrical properties of sensor platform, conducting polymer made of polypyrrole were first synthesized on flexible cellulose paper and interdigitated electrodes were formed thereon. Following confirmation of polypyrrole and/or oxime moiety through FT-IR analyses, electrical characteristics were measured in the various ratio of monomers between simple pyrrole and oxime-modified one. Typically for the optimized chemiresistor(2:8 molar ratio of simple pyrrole and oxime-modified one), eleven species of chemical warfare agents were examined and enhanced conductivity(10<sup>4</sup>~10<sup>5</sup> order) was observed for three simulants(diethyl cyanophosphonate, diisopropyl fluorophosphonate and diethyl chlorophosphonate), which was mainly attributed to intermolecular hydrogen bonding, while no significant responses was recorded against sixteen common volatile organic chemicals.

Efficient Light-Based Bioprinting via Rutin Nanoparticle Photoinhibitor for Advanced Biomedical Applications.

Digital light processing (DLP) bioprinting, known for its high resolution and speed, enables the precise spatial arrangement of biomaterials and has become integral to advancing tissue engineering and regenerative medicine. Nevertheless, inherent light scattering presents significant challenges to the fidelity of the manufactured structures. Herein, we introduce a photoinhibition strategy based on Rutin nanoparticles (Rnps), attenuating the scattering effect through concurrent photoabsorption and free radical reaction. Compared to the widely utilized biocompatible photoabsorber tartrazine (Tar), Rnps-infused bioink enhanced printing speed (1.9×), interlayer homogeneity (58% less overexposure), resolution (38.3% improvement), and print tolerance (3× high-precision range) to minimize trial-and-error. The biocompatible and antioxidative Rnps significantly improved cytocompatibility and exhibited resistance to oxidative stress-induced damage in printed constructs, as demonstrated with human induced pluripotent stem cell-derived endothelial cells (hiPSC-ECs). The related properties of Rnps facilitate the facile fabrication of multimaterial, heterogeneous, and cell-laden biomimetic constructs with intricate structures. The developed photoinhibitor, with its profound adaptability, promises wide biomedical applications tailored to specific biological requirements.

Abstract We025: Human Engineered Heart Tissues Demonstrate Clinically-Relevant Disease indicators of Duchenne Muscular Dystrophy

Accurate in vitro modeling of healthy and disease conditions is crucial for assessing the safety and efficacy of novel therapeutics before clinical trials. For cardiac diseases, direct evaluation of muscle contraction is a reliable indicator of overall tissue function, however, this often necessitates expensive and low-throughput non-human in vivo models. Moreover, animal models may not accurately predict human responses to compound exposure. Here, we have developed a turnkey platform for facile fabrication of 3D engineered heart tissues (EHTs) that enables label-free, push-button measurements of contractility. The system allows for customized stimulation protocols to individual constructs, while simultaneously measuring contractility across 24 tissues in parallel with minimal user input. This approach enables stratification of muscle phenotypes and facilitates compound safety and efficacy screening. We present a 3D model of Duchenne muscular dystrophy that displays functional deficits consistent with in vivo disease indicators, including reduced contractile force and slowed relaxation kinetics, though beat rate remains unchanged. We show both acute and chronic effects of cardiotoxic drugs, as well as positive inotropic responses to external calcium and Isoproterenol. This highlights the utility of using EHTs to identify toxicity and derisk drug development and clinical testing outcomes. Spontaneously beating EHTs were also subjected to in situ stretching, leading to increased levels of cardiac troponin I (cTnI) in the tissue medium, indicating stretch induced injury. These data demonstrate a first-and-only commercial platform that integrates individual, fully-customizable, well-based control of electrical stimulation across a 24-well plate of tissues to pace muscle constructs, model force-frequency, and enable exercise regimens or damage protocols. Heart organoids were stretched under load presenting a challenge for therapeutics targeting injury prevention in the myocardium. Stimulation is coupled with automated assessment of 3D muscle contraction, providing an inclusive, medium-throughput platform for studying muscle-related disorders, advancing therapeutic discovery using a modality-agnostic biosystem.

Facile fabrication of heavily N-doped Zn0.67Cd0.33S nanocatalyst with congenital sulfur vacancies for efficient photocatalytic reduction of water and hexavalent chromium

Twinned zinc cadmium sulfide (ZnxCd1-xS) has been widely investigated for efficient Cr(VI) reduction and H2 production under light irradiation due to its inherent homojunctions. However, long-distance migration of charge carriers and relatively low conduction band level inevitably cause low photocatalytic reduction ability. Herein, we developed a DMF-involved one-step solvothermal strategy to introduce N heteroatoms into Zn0.67Cd0.33S crystals incorporated with dopant-induced S vacancies. The synergetic promotion of the elevated conduction band, coupled with the robust aggregation of interactants, effectively impeded the recombination behavior of charge carriers, leading to a notable increase in photocurrent density (∼2.4 times), electron density (∼2.8 times), and a higher photo-reducing potential. The optimal NZCS-10 demonstrated a superior photocatalytic Cr(VI) reduction efficiency of 99.32 % within 30 min, and rendered ca. 5.8- and 7.6-fold enhancement for H2 evolution rate under alkaline and acidic conditions, respectively. This study provided a universal strategy for gaining highly reductive transition metal sulfides with more active sites.

Facile Lithographic Fabrication of Closed‐Loop Reentrant Micromesh via Shape Memory Effect‐Induced Suspension for Robust Liquid‐Repellency

Facile Lithographic Fabrication of Closed‐Loop Reentrant Micromesh via Shape Memory Effect‐Induced Suspension for Robust Liquid‐Repellency

Water Transport-Induced Liquid-Liquid Phase Separation Facilitates Gelation for Controllable and Facile Fabrication of Physically Crosslinked Microgels.

Physically crosslinked microgels (PCMs) offer a biocompatible platform for various biomedical applications. However, current PCM fabrication methods suffer from their complexity and poor controllability, due to their reliance on altering physical conditions to initiate gelation and their dependence on specific materials. To address this issue, a novel PCM fabrication method is devised, which employs water transport-induced liquid-liquid phase separation (LLPS) to trigger the intermolecular interaction-supported sol-gel transition within aqueous emulsion droplets. This method enables the controllable and facile generation of PCMs through a single emulsification step, allowing for the facile production of PCMs with various materials and sizes, as well as controllable structures and mechanical properties. Moreover, this PCM fabrication method holds great promise for diverse biomedical applications. The interior of the PCM not only supports the encapsulation and proliferation of bacteria but also facilitates the encapsulation of eukaryotic cells after transforming the system into an all-aqueous emulsion. Furthermore, through appropriate surface functionalization, the PCMs effectively activate T cells in vitro upon coculturing. This work represents an advancement in PCM fabrication and offers new insights and perspectives for microgel engineering.

Facile fabrication of polyurethane/poly(methyl methacrylate) semi‐interpenetrating polymer networks for enhanced mechanical and thermal properties

AbstractThe primary objective of this research is to fabricate semi‐interpenetrating polymer networks (semi‐IPNs) via in‐situ polymerization of methyl methacrylate (MMA) within a polyurethane (PU) framework. To produce polymethyl methacrylate (PMMA) from MMA in the PU matrix, solution polymerization was utilized in the following weight ratios: 30/70, 50/50, 70/30, and 90/10. The effective formation of semi‐IPNs of PU/PMMA was confirmed by several techniques. Fourier transform infrared (FTIR) proves that no new chemical bonds formed between the semi‐IPNs, and only physical interactions were present, and X‐ray diffraction (XRD) techniques tell about the amorphous nature of these semi‐IPNs. The field emission scanning electron microscope (FESEM) and atomic force microscope (AFM) were utilized to examine the morphology of PU/PMMA semi‐IPNs. In contrast to alternative semi‐IPNs, 70/30 and 90/10 PU/PMMA exhibit a uniform morphology devoid of phase separation. Furthermore, the significant thermal stability and transitions of these semi‐IPNs were assessed using a thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Additionally, the mechanical analysis indicates that among the different percentages of PU/PMMA, 70/30 PU/PMMA exhibits the highest tensile strength of approximately 50.5 MPa. The observed enhancement in mechanical strength can be attributed to interpenetrating networks (IPNs) formed between the constituents. The synthesized PU/PMMA semi‐IPNs have potential in various fields, including medical devices, automotive components, sports, and other advanced applications.

Facile fabrication of Au@CoFe2O4-ZnO hybrid plasmonic nanostructures with enhanced photocatalytic performance

Facile fabrication of Au@CoFe2O4-ZnO hybrid plasmonic nanostructures with enhanced photocatalytic performance

Facile fabrication of superhydrophobic sub-millimetric cone-shape pillars based on a single UV exposure to control drop impact dynamics

Facile fabrication of superhydrophobic sub-millimetric cone-shape pillars based on a single UV exposure to control drop impact dynamics

Integration of Bi nanoparticles with brown TiO2 co-modified by Bi2Fe4O9 and BiFeO3: Double S-scheme photocatalysts towards degradation of pollutants

Recently, plasmonic photocatalysts fabricated using non-noble element of Bi have presented promising performances to tackle environmental and energy issues. Herein, we integrated Bi nanoparticles with brown TiO2 (denoted as TOX) co-modified by Bi2Fe4O9/BiFeO3 components to fabricate double S-scheme plasmonic photocatalysts through a one-pot hydrothermal route. The results showed that the optimum TOX/Bi2Fe4O9/BiFeO3/Bi photocatalyst decomposed tetracycline about 36.1, 7.05, and 5.13 times superior than TOX, Bi2Fe4O9/BiFeO3, and TOX/Bi2Fe4O9/BiFeO3 samples, respectively. More importantly, the resulting plasmonic photocatalyst exhibited superior photodegradation activities against the removal of other antibiotics such as azithromycin and amoxicillin, and dyes such as methylene blue, malachite green, and rhodamine B upon visible light. The extraordinary performance of rationally designed plasmonic photocatalyst was devoted to more harnessing of visible light and boosting charge segregation among the components facilitated by double S-scheme heterojunctions. The scavenging studies exhibited the formation of •OH, •O2−, and h+ reactive species over TOX/Bi2Fe4O9/BiFeO3/Bi nanocomposite under visible light. Considering the high stability, facile fabrication procedure, excellent biocompatibility, and impressive performance of TOX/Bi2Fe4O9/BiFeO3/Bi photocatalyst in destroying a wide range of contaminants in water, it is inferred that other impressive plasmonic photocatalysts-based on Bi can be designed and developed for effectively addressing the environmental issues upon visible light.

Experimental study on selected properties and microstructure of pine-based wood ceramics

Abstract Wood ceramics using biomass materials as templates possess the benefits of facile fabrication and versatile applicability. To investigate the physical properties, chemical properties and microstructure of wood ceramics prepared from biomass materials, the basic properties and potential applications of wood ceramics were expounded. In this paper, wood powder wood ceramics (WPWC) and wood fiber wood ceramics (WFWC) were prepared through the vacuum carbonization method, utilizing pine powder and pine fiber as raw materials. The impact of phenolic resin concentration and mixture filling mass on various properties of wood ceramics, including mass loss rate (MLR), volume shrinkage rate (VSR), apparent porosity (AP), and bending strength (BS) were investigated on this basis. The microtopography and pore structure of wood ceramics were also analyzed. The test results show that an increase in the concentration of phenolic resin led to a decrease in the MLR, VSR, and AP of WPWC and WFWC, while their BS exhibited an increase. When the concentration of phenolic resin was 60 %, the phenolic resin yielded a BS of 8.70 MPa and 9.20 MPa for WPWC and WFWC, respectively. Furthermore, the microstructures of both WPFC and WFWC reveal hierarchical porous structures. The difference is that WPFC has a dispersed three-dimensional network topology in its overall morphology, which is mainly formed by filamentous or long linear glass carbon in wood ceramics dominated by carbon. The natural and consistent pore structure of WFWC is comparable to a three-dimensional honeycomb structure, the primary mesoporous size was around 40.28 nm and the main macropore size was more than 10,000 nm. It elucidates the pore structure of WPWC and WFWC, characterized by “hierarchical porosity”, the differences and relationships between porous wood ceramics derived from powdery and fibrous biomass as raw materials were analyzed, which contributes to the advancement of the fundamental principles of wood ceramics and establishes a theoretical basis for the practical exploration and development of biomass materials.

Facile fabrication of shape-controllable and reusable nanoporous catalytic aerogels based on Co-MOF and agarose for efficient decomposition of organic pollutants in water

Sulfate radical (SO4•−)-based advanced oxidation processes (SR-AOPs) have been studied to date by utilizing metal–organic frameworks as efficient catalysts to generate sulfate radicals by peroxymonosulfate (PMS) activation in water purification. It is important to select high-performance and reliable catalysts for efficient water remediation, and separation and recovery of catalysts are essential in the practical application of MOFs. Herein, we adapted thermally curable, shape-controllable, and cost-effective agarose (AG) as a smart matrix and ZIF-67, as a powerful catalyst to prepare nanoarchitectured aerogel (Z67@AG). This nanoporous aerogel composite can efficiently generate sulfate radicals and hydroxyl radicals by activating PMS in the nanopores. Z67@AG aerogel could be easily fabricated in various molds to make desired shapes. This approach enables its utilization for different filtering systems and demonstrates cost-effective and stable performance by mass production and reusability. In the SR-AOP, aerogel exhibited excellent catalytic decomposition performances of 95 % and 88 % efficiencies within 8 and 10 min for dye and levofloxacin, respectively. It is believed that the proposed highly catalytic nanoporous aerogel nanocomposite having cost-effectiveness, excellent catalytic activity, facile fabrication of desired shapes, and an excellent porous structure can be extended to the synthesis of various nanocomposites and emerging applications.

Facile fabrication of slippery liquid infused porous surface with self-repairing mesoporous structure and slippery attributes for magnesium alloy corrosion protection

The slippery liquid infused porous surface (SLIPS) with excellent anti-corrosion properties have been widely reported in recent years. Unfortunately, most of the previously reported SLIPS struggles to provide long-term effective corrosion protection for magnesium (Mg) alloys owing to the lack of effective mesoporous structure self-repairing capability. Herein, a SLIPS with a self-repair microstructure and slippery attributes was fabricated, which consisted of a MnOOH layer and a superhydrophobic active carbon/hydroxyl-modified hexagonal boron nitride (AC/BNO) coating. The abundant mesoporous structure of the AC favors the formation of a dense lubricant layer on the SLIPS. The addition of BNO as a two-dimensional filler creates a “labyrinth effect” within SLIPS, which enhances its overall corrosion resistance. In addition, MnOOH offers a self-repair microstructure and slippery attribute ability for SLIPS. Once the SLIPS is damaged, the damaged area undergoes structural and slippery attributes repair through the spontaneous reaction of MnOOH with Mg2+ and OH− to form Mn-Mg layered double hydroxides (LDH) with mesoporous structure for restoration. Moreover, the SLIPS not only exhibited excellent mechanical stability and anti-contamination performance, but electrochemical experiments also indicated that the corrosion protection efficiency of both the original and self-repaired SLIPS was greater than 99 %, demonstrating excellent corrosion resistance. Therefore, compared with traditional SLIPS, this study not only utilizes AC as storage container to avoid the complex mesoporous structure preparation process but also provides new insights for the sustainable development of SLIPS by regenerating new mesoporous structures and restoring the slippery attributes.

Facile fabrication of THz metasurfaces by a spatially shaped femtosecond laser printing system

Terahertz (THz) metasurfaces provide unprecedented abilities to realize versatile THz wavefronts manipulations. Nevertheless, these high degree of freedom, non-periodic, densely arranged subwavelength unit cells pose numerous extreme parameter requirements for the fabrication of metasurfaces, presenting significant challenges to their practical application. Herein, a spatial shaping femtosecond laser printing system, based on spatial light modulation (SLM), is proposed for the creation of THz metasurfaces. Through programming the SLM with a sequence of computer-generated holograms (CGH) corresponding to C-shaped Bessel beams with varying opening angles and orientation angles, the C-shaped slit resonant rings with different geometric parameters—fundamental units of the metasurface—were precisely printed onto a gold film. To validate this technique, a THz metalens based on a phased gradient design and a THz holographic plate employing simultaneous phase and amplitude modulation were meticulously fabricated, displaying outstanding performance. Owing to the simple processing flow, high reproducibility, and wide applicability of materials, this technique stands out as a versatile and efficient approach for fabricating THz metasurfaces, with the potential to promote the commercialization of terahertz metasurfaces.

Enhanced Performance of Laser-Induced Graphene Supercapacitors via Integration with Candle-Soot Nanoparticles.

Laser-induced graphene (LIG) has been emerging as a promising electrode material for supercapacitors due to its cost-effective and straightforward fabrication approach. However, LIG-based supercapacitors still face challenges with limited capacitance and stability. To overcome these limitations, in this work, we present a novel, cost-effective, and facile fabrication approach by integrating LIG materials with candle-soot nanoparticles. The composite electrode is fabricated by laser irradiation on a Kapton sheet to generate LIG material, followed by spray-coating with candle-soot nanoparticles and annealing. Materials characterization reveals that the annealing process enables a robust connection between the nanoparticles and the LIG materials and enhances nanoparticle graphitization. The prepared supercapacitor yields a maximum specific capacitance of 15.1 mF/cm2 at 0.1 mA/cm2, with a maximum energy density of 2.1 μWh/cm2 and a power density of 50 μW/cm2. Notably, the synergistic activity of candle soot and LIG surpasses the performances of previously reported LIG-based supercapacitors. Furthermore, the cyclic stability of the device demonstrates excellent capacitance retention of 80% and Coulombic efficiency of 100% over 10000 cycles.

Ultratough and self‐healable electromagnetic interference shielding materials with sandwiched silver nanowires in polyurethane composite films

AbstractThis study presents a facile self‐healing electromagnetic interference (EMI) shielding composite by sandwiching a layer of silver nanowires (AgNWs) between two layers of self‐healing polyurethane (SPU). The AgNWs layer forms an interconnected conductive network that effectively reflects and absorbs electromagnetic radiation, providing efficient EMI shielding. The SPU layers contribute autonomous healing of mechanical damages and restoring structural integrity and conductive pathways. The composite films exhibit remarkable EMI shielding effectiveness (SE) (up to 64.6 dB), exceptional mechanical toughness (106.4 MJ/m3), and self‐healing capabilities, outperforming conventional shielding materials. The synergy between AgNWs and SPU layers offers lightweight, flexible, tough, and self‐healing properties, making this material highly promising for applications in wearable electronics, aerospace, and automotive industries where durability and long‐term reliability are critical.Highlights Facile fabrication of sandwiched AgNWs layer between SPU films. Sandwiched AgNWs/SPU films with exceptional EMI shielding. AgNWs form conductive networks for efficient EMI shielding. Remarkable mechanical toughness of 106.4 MJ/m3 and self‐healing capability. Potential shielding materials for lightweight, wearable electronics, aerospace.