Fabric Composites Research Articles

Mesoscopic finite-element prediction method for impact-energy absorption mechanism of multiphase STF/Kevlar composite fabric

Shear-thickening fluids (STFs) effectively enhance the impact-energy absorption of Kevlar fabrics and offer an extensive range of applications for human-safety protection. To precisely depict the impact-energy absorption mechanism and stress transfer behavior of multiphase STF/Kevlar composite fabrics under high strain rates, this study introduces a yarn-interface-friction constitutive model that accounts for the strain rate-thickening effect of STFs. The model is incorporated into a mesoscale numerical simulation to enhance computational accuracy. Theoretical models (impact-pit morphology, yarn-strain, and fabric-strain energy models) are employed to evaluate the off-plane displacement, strain distribution, and impact-energy absorption during impact imprint tests. The established simulation model shows high similarity (0.99) to the impact imprint profile curve and reveals that the strain energy and interfacial friction energy of the composite fabrics contribute primarily to energy dissipation during the impact process. Furthermore, in all specimens, C-STF/Kevlar (CNTs reinforced STF/Kevlar) exhibits reduced off-plane displacement, increased primary-yarn stress, and a higher capacity for impact kinetic-energy absorption. The proposed interface-friction constitutive model can accurately predict the deformation and energy absorption levels of the composite fabrics at various strain rates, thereby offering effective simulation guidance for the preliminary design of composite fabrics.

Modeling of textile composite using analytical network-averaging and gradient damage approach

In this contribution, we present a gradient damage model for anisotropic textile reinforcements including fiber inextensibility and fiber sliding. In contrast to previous works, the gradient damage formulation stems not from a numerical regularization basis but from the thermodynamics of internal variables. It results in a nonlocal term as the internal energy of fiber bending with measurable nonlocal parameter. Furthermore, to guarantee a priori that rotations and reflections determined by orthogonal tensors among the symmetry group do not affect the response function of the anisotropic constitutive law, a novel mesoscopic kinematic measure for the representative volume element of the fabric is defined on the basis of the analytical network-averaging concept. Such kinematic measure is of crucial importance for material modeling of damage-elastoplasticity in anisotropic textile reinforcements, and allows for analytical descriptions of inter- and intra-ply sliding of fibers. A mixed finite element formulation is then presented for textile reinforcements taking into account fiber inextensibility. The predictive capability of the computational model is demonstrated by comparing with multiple experimental datasets of dry textile fabrics.

Tensile and Impact Properties of Woven Glass Fibers/Epoxy Composites Filled with Short Glass Fibers

Glass fiber/polymer composites are widely utilized in many structural applications because of their high specific strength and stiffness-to-weight ratios. In this study, woven glass fiber/epoxy was hybridized with short glass fibers of different lengths (2, 4, 6, 2+4, 2+6, and 4+6 mm) and contents (3, 6, 9, and 12 wt%) to produce hybrid woven SGF/epoxy composites. Variations in the thickness, fiber volume fraction, density, and void content of the prepared composites were determined. Mechanical tests such as tensile and Charpy impact tests were conducted. Compared to the woven fabric composites without short glass fibers (control samples), the tensile strength increased by approximately 13% at an optimum weight fraction of 3 wt% using short glass fiber lengths of 4 mm. Meanwhile, the incorporation of short glass fibers into the woven glass composites decreased the tensile modulus for all lengths. The maximum enhancement in the impact strength (approximately 14%) was achieved by the hybrid composite samples reinforced with 4 mm of short glass fibers at 3 wt%. This hybrid composite offers 18% and 20% improvements in the specific tensile and impact strengths, respectively. In summary, filling the woven fabric composites with specified short fiber contents and lengths can increase their mechanical performance when resin-rich regions are reinforced with short fibers without forming relatively thick interleaves between the woven fabric plies

Optimized Gabor Filter Banks and Autoencoder Models for Enhanced Knitted Fabric Defect Detection

There is a high need for an automated system to detect fabric defects, as the current manual methods used in the garment industries in Nepal are unreliable and costly. Previous research has focused on specific fabric defects rather than overall fabric defects efficiently. This research employs two autoencoder models to identify different defects across different types of knitted fabrics, utilizing two datasets: the SFDG dataset and a custom dataset prepared from Butwal’s garment industries. The models benefit from a carefully designed Gabor filter bank to examine fabric compositions. This filter bank is fine-tuned by modifying parameters, wavelength, and orientation to detect varieties of defects in knitted fabrics. These models get feature representations from the Gabor filter bank’s outputs and help the system adapt to different types of defect patterns, making defect detection more reliable and accurate. The nearest neighbor density estimator finds possible defects and marks on the fabric images. The model's effectiveness and strength are shown by validating it on different types of knitted fabrics, including plain and patterned fabrics, using evaluation metrices like cTPR and ROC AUC. The first model achieves a cTPR of 0.879 and an AUC score of 0.947, while the second model achieves a cTPR of 0.899 and an AUC score of 0.958.

Enhanced Mechanical and Thermal Properties in Epoxy-Based Glass Fabric Composites via Nano Silica Integration

ABSTRACT The objective of this study is to improve the mechanical, thermal, and microstructural characteristics of glass fabric composites made of epoxy by adding nano silica fillers. Composites were produced through compression molding, incorporating different concentrations of nano silica (0%, 2.5%, 5%, 7.5%, and 10%). The study encompassed testing the tensile and flexural strength, analyzing thermal properties through TGA and DTA, and characterizing the microstructure using FESEM and FTIR. The findings indicated that composites containing 5% nano silica exhibited the greatest tensile and flexural strengths, enhanced thermal stability, and superior heat dissipation in comparison to composites with different concentrations. The analysis of the microstructure revealed improved distribution of the filler material and decreased voids, resulting in a stronger bond between the matrix and the reinforcement. The findings emphasize the potential of nano silica-enhanced composites in aerospace, automotive, and other engineering sectors. This represents a notable advancement in composite technology for creating strong and efficient materials.

Functional performance of composite nonwoven fabrics having varying packing density of constituent fabrics under different operating conditions

In this study, two types of composite nonwoven fabrics having gradient and inverse gradient of packing density of constituent fabrics were developed and tested for their filtration performance at different operating conditions. These composite nonwoven fabrics were produced by using sequential punching technique by varying the punch densities of the constituent fabrics. Box–Behnken three factors three level design was used, and air velocity, weight of dust fed, and operating time were considered as variables. An instrument for gauging the filtration performance of the composite nonwoven filters was designed and fabricated. The packing density of nonwoven fabrics was measured by using the X-ray computed tomography (XCT) technique. The results depicted those composite nonwoven fabrics having inverse gradient of packing density of constituent fabrics outperformed the composite nonwoven fabrics having gradient of packing density in terms of filtration performance with variable operating conditions.

Fabrication and Characterization of Carrageenan‐Biopolymer Composite Microneedles for Interstitial Fluid Collection

AbstractIdentification of suitable polymeric materials to fabricate microneedles (MNs) for the collection of interstitial fluid (ISF) is a challenge. Here, characterization of different carrageenan‐biopolymer composites for MN patch fabrication intended for ISF collection is reported. Systematic oscillatory rheological studies of composites containing iota‐carrageenan mixed with alginate, gelatin, or pectin are performed to determine the linear viscoelastic region, gel point, tan delta, complex viscosity, and flow transition index. A polynomial equation is derived by relating flow transition index of biopolymer composites and compression strength of fabricated MNs. The biopolymer composite of iota‐carrageenan and gelatin at 2% and 14%, respectively, and CaCl2 crosslinker (80 mm) shows the greatest compression strength sufficient for MNs insertion into the excised porcine skin. MNs swell up on application in an agarose gel model and the ex vivo excised porcine skin model to collect 36 ± 5 and 14 ± 1 µL of fluid within 10 min, respectively. Taken together, it is demonstrated that rheological analysis can be performed to select suitable polymer composites that possess sufficient strength for the skin insertion and swellability for ISF collection.

Temperature-regulating functional PET composite fabric based on paraffin@silicon dioxide microencapsulated phase change materials

A novel kind of thermoregulatory composite fabric was prepared in this work. Firstly, paraffin@silicon dioxide (Pn@SiO2) microencapsulated phase change microcapsules (MEPCM) were synthesized by sol-gel method with paraffin as the core and silica dioxide as the shell. The spherical MEPCM with a particle size distribution of 6–12 μm exhibited a smooth surface. The heat storage capacity of MEPCM was tested by DSC, showing the phase change enthalpy of 137.3 J/g. Then, MEPCM was coated onto PET textile fabric, and the effect of different content of MEPCM on the temperature regulation performance of the finishing fabric was discussed. MEPCM on the surface morphology, thermal regulating properties, and thermal effects of the fabric were investigated by SEM, DSC, TG, infrared thermography, and photo thermal experiment. The highest enthalpy of the composite fabric after finishing by MEPCM could reach 49.18 J/g, and the infrared thermography showed that the rate of temperature change of the composite fabric was significantly slowed down during the warming and cooling process, which had the ideal heat storage and temperature regulation function. Phase change composite fabric shows great potential in a wide range of applications, such as military firefighting, personal protection, and temperature-controllable advanced textiles.

Manufacture and testing of biomass-derivable thermosets for wind blade recycling.

Wind energy is helping to decarbonize the electrical grid, but wind blades are not recyclable, and current end-of-life management strategies are not sustainable. To address the material recyclability challenges in sustainable energy infrastructure, we introduce scalable biomass-derivable polyester covalent adaptable networks and corresponding fiber-reinforced composites for recyclable wind blade fabrication. Through experimental and computational studies, including vacuum-assisted resin-transfer molding of a 9-meter wind blade prototype, we demonstrate drop-in technological readiness of this material with existing manufacture techniques, superior properties relative to incumbent materials, and practical end-of-life chemical recyclability. Most notable is the counterintuitive creep suppression, outperforming industry state-of-the-art thermosets despite the dynamic cross-link topology. Overall, this report details the many facets of wind blade manufacture, encompassing chemistry, engineering, safety, mechanical analyses, weathering, and chemical recyclability, enabling a realistic path toward biomass-derivable, recyclable wind blades.

Influential properties on sound-absorption behavior of textile material-based multi-layer composite

Influential properties on sound-absorption behavior of textile material-based multi-layer composite

Biolaminates as an Example of Upcycling Product with Keratin Flour-Research and Thermal Properties Modeling.

Keratin waste, including keratin powder, is a significant byproduct of the poultry processing and meat industries. It is a major contributor to waste management problems due to its volume and the environmental pollutants that it can produce. The disposal of keratin waste is challenging due to the potential for odors and pathogens to enter the soil and water. The aim of this work is to present the possibility of using waste materials in accordance with the principles of upcycling and producing fully valuable products. In this research, the author focuses on the production and research of textile multilayer laminates using keratin flour that had been previously considered waste material. New textile composites should be characterized by increased thermal insulation properties with constant comfort in use. This research determines the physiological comfort interpreted as the state of the human-laminate system, which maintains the conditions of comfort in human perception, i.e., constant temperature and humidity of the body under changing conditions of a relative humidity environment.

Performance of novel engineered materials from nano‐silica incorporated phenol‐formaldehyde‐flax fabric hybrid composite: Thermal, wear, aging and biodegradability analysis

AbstractWith the growing awareness of environmental issues, natural fiber composites have emerged as a viable substitute for conventional polymer composites. The usage of natural fiber reinforced with nano fillers composites has increased significantly in recent years, especially in the building, automotive, and aerospace industries. This research explores the effect of nano‐silica in tribological, thermal behavior, water diffusion properties and biodegradation of flax fabric/phenol‐formaldehyde hybrid composites. We have fabricated the hybrid composites utilizing compression molding technique. The results showed that after reaching the lowest value for 4 nanosilica (NS), the volumetric wear rose when the addition of nano‐silica was increased. However, the volumetric wear decreased as the weight percentage of nano‐silica improved. At lower sliding speeds (1 m/s), the VW value is between 0.06782 and 0.05455 cm3, but at higher sliding speeds (3 m/s), it is roughly 0.09253–0.06187 cm3. The thermal stability was improved for 1 NS, 2 NS, and 3 NS is 1.20%, 1.64%, and 0.71%, respectively. At three different temperatures (30, 60, and 90°C) the impact of nano‐silica on the water diffusion behavior of PF‐flax fabric hybrid composites was examined. 2 NS showed the least amount of water sorption. it was noted that the three coefficients—Diffusion, Sorption, and Permeation‐were all declining when compared to PF‐flax fabric composites devoid of nano‐silica following computing the Arrhenius values, the free energy change was always negative, indicating the spontaneity of sorption in non‐reinforced samples. The tensile strength of every composite in this investigation was marginally changed by the water aging process.

Self-assembled composite fabrics of lotus stem fiber with ultra-high liquid absorption properties

Self-assembled composite fabrics of lotus stem fiber with ultra-high liquid absorption properties

Characterisation of 3D woven textile composites in presence of minor weft tow undulations and cross-section variations

Characterisation of 3D woven textile composites in presence of minor weft tow undulations and cross-section variations

Assessing compressive mechanical behavior of woven fabric green textile composite using finite element method

AbstractThe research aims to forecast the mechanical performance of a hybrid woven fabric natural composite subjected to compression, utilizing the three‐dimensional finite element method. A detailed finite element model of a plain woven fabric unit cell is created and analyzed for different materials like flax, basalt, and jute, and combinations of these materials (inter‐yarn hybrid basalt‐flax, jute‐flax and basalt‐jute fabrics). It is observed that fabric‘s response to compression is mainly influenced by the transverse longitudinal shear behaviour and the stiffness of the yarn cross‐section. Compression of single‐layer woven fabric involves yarn bending and compaction, resulting in varying fiber volume fractions in different areas due to compaction. The basalt‐jute hybrid plain woven fabric outperformed other plant‐based fiber fabrics with a polypropylene matrix in terms of mechanical performance under compression. Increase in yarn spacing and fabric thickness resulted in higher strain energy and displacement, attributed to changes in fiber volume fraction and crimp angle. Whereas, increasing yarn width led to a stiffer fabric due to increased contact area at the crossover region and higher bending rigidity, resulting in decreased strain energy and displacement. Importantly, this developed model can effectively simulate textile fabrics with diverse weaving patterns, material properties, and loading conditions.

Exploring polymeric nanotextile devices: progress and outlook

PurposeNanotechnology (NT) advancements in personal protective textiles (PPT) or personal protective equipment (PPE) have alleviated spread and transmission of this highly contagious viral disease, and enabled enhancement of PPE, thereby fortifying antiviral behavior.Design/methodology/approachReview of a series of state of the art research papers on the subject matter.FindingsThis paper expounds on novel nanotechnological advancements in polymeric textile composites, emerging applications and fight against COVID-19 pandemic.Research limitations/implicationsAs a panacea to “public droplet prevention,” textiles have proven to be potentially effective as environmental droplet barriers (EDBs).Practical implicationsPPT in form of healthcare materials including surgical face masks (SFMs), gloves, goggles, respirators, gowns, uniforms, scrub-suits and other apparels play critical role in hindering the spreading of COVID-19 and other “oral-respiratory droplet contamination” both within and outside hospitals.Social implicationsWhen used as double-layers, textiles display effectiveness as SFMs or surgical-fabrics, which reduces droplet transmission to <10 cm, within circumference of ∼0.3%.Originality/valueNT advancements in textiles through nanoparticles, and sensor integration within textile materials have enhanced versatile sensory capabilities, robotics, flame retardancy, self-cleaning, electrical conductivity, flexibility and comfort, thereby availing it for health, medical, sporting, advanced engineering, pharmaceuticals, aerospace, military, automobile, food and agricultural applications, and more. Therefore, this paper expounds on recently emerging trends in nanotechnological influence in textiles for engineering and fight against COVID-19 pandemic.

Composite fabrics: Typological - exploratory study for permanent tensile structures in Ecuador

Tensile structures represent a notable evolution of construction materials, from their incipient construction using fabrics made with natural fibers to fabrics developed with high-performance synthetic fibers, which show the transformation of engineering and the design of new materials. The purpose of this document is to explore the use of composite fabrics in permanent tensile structural systems in Ecuador. Exploratory descriptive research is carried out, which identifies the types of application through a systematic classification. The results obtained focus on the characteristics of the use of tensile structures, construction region and detail of the technical, mechanical and physical characteristics, from the structural element approach in tensioned systems.

Effect of MWCNTs on static, dynamic, and wear performance of Vacuum Assisted Resin Infusion Molding (VARIM) processed glass fabric/epoxy polymer composites

In the present work, MWCNTs were used in wt.% of 0.075, 0.15, and 0.3 in epoxy resin, and then glass fabric/epoxy polymer (GF/EP) composites were fabricated using VARIM setup. The mechanical and wear properties of GF/EP composites were compared with and without the addition of MWCNTs. Maximum improvement in tensile and flexural performance were seen in GF/EP composites at 0.15 weight percent MWCNT addition when compared to a neat GF/EP one, based on static testing such as tensile and flexural tests. High-cycle fatigue test results show a relatively higher cycle count with 0.15 wt.% MWCNTs addition in the GF/EP composite compared to the GF/EP without the addition of MWCNTs. The wear performance also improved with a lower friction coefficient as well as a lower track depth and width for MWCNTs with added GF/EP than plain GF/EP composite. Therefore, in addition to decreasing surface softening and improving the wear performance of glass fabric epoxy composites, MWCNTs (0.15 weight percent) increased the interfacial adhesion at the fiber/matrix interface. This study establishes an optimum ratio of 0.15 wt.% of MWCNTs addition in glass fabric/epoxy polymer composites for enhancement in their mechanical and wear performance.

Geometric modelling and finite element analysis of plain-woven natural fibre reinforced hybrid textile composites

Geometric modelling and finite element analysis of plain-woven natural fibre reinforced hybrid textile composites

Characterization of aloe vera gel incorporated unsaturated polyester resin jute-cotton fabric composites for enhanced biodegradability, flexibility, and insulation properties

In this research, Aloe Vera Gel (AVG) was incorporated into Unsaturated Polyester Resin (UPR) with jute-cotton union fabric to fabricate partially biodegradable composites. These composites were fabricated using a hand lay-up technique and characterized using Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetry Analysis (TGA), thermal conductivity measurements, water absorption tests, degradation assessments, cracking tests, and Universal Testing Machine (UTM) analysis. The study found that increasing the percentage of AVG in the composites led to a decrease in thermal conductivity, indicating improved insulation properties. Samples reinforced with AVG showed enhanced resistance to damage from iron nails, with reduced scratching and fiber displacement observed. However, the addition of AVG resulted in decreased thermal, mechanical, and water resistance properties compared to composites without AVG. FTIR analysis demonstrated interactions between AVG and the matrix materials. In degradation tests, composites subjected to an alkali environment (PH = 11.96) showed the highest weight reduction (2.22 %) compared to those without AVG. Similarly, composites buried in soil exhibited greater weight loss (2.38 %) than their counterparts lacking AVG. Overall, the developed composite's reduced heat transfer rate suggests its potential application as an insulating material in environments such as rural poultry housing and the automotive industry.