Extrusion Force Research Articles

Mechanical Effect of an Implant Under Denture Base in Implant-Supported Distal Free-End Removable Partial Dentures

Background: In recent years, implant-assisted removable partial dentures (IARPDs) have been used clinically. However, the extent to which additional implants reduce the burden of supporting tissues is unclear. The aim of this study was therefore to investigate the influence of implanted IARPDs on stress sharing among supporting tissues, using finite element (FE) analysis. Methods: FE models were constructed based on the computed tomography (CT) of a patient with a unilateral defect of the mandibular premolars and molars and the surface data of an RPD with cuspids as abutments, designed using computer-aided design software. A titanium implant was placed in the area equivalent to the first premolar, second premolar, or first molar (IARPD4, IARPD5, and IARPD6, respectively). FE analysis was performed for laterally symmetrical models, i.e., bilateral distal free-end IARPDs. A vertical load of 200 N was applied to the central fossa of the artificial premolars or molars (L4, L5, or L6). Results: Equivalent stress in the alveolar mucosa and vertical displacement of the denture was smaller, with IARPDs under L5 and L6 loads, compared to RPDs. However, abutment teeth were displaced upward under an L6 load in the IARPD5 model. Conclusions: Within the limitations of this study, the area corresponding to the first molar was recommended as the location for an implant under the denture base of bilateral distal free-end IARPDs. Implants located in the area corresponding to the second premolar may apply non-physiological extrusion force on abutment teeth under the load on the artificial second molar.

Modeling fiber alignment in 3D printed ultra-high-performance concrete based on stereology theory

This paper introduces a theoretical model for forecasting fiber orientation in 3D-printed ultra-high-performance concrete (3DP-UHPC). Initially, the dynamic evolution process of fiber alignment in 3DP-UHPC was characterized using X-ray computed tomography (X-CT) and image analysis. The results indicated that fiber alignment during extrusion process was primarily constrained by the rigid boundary of nozzle. Leveraging stereology theory, the regularity of fiber alignment affected by boundary effects was elucidated. Following layer deposition, the flattening effect resulting from the nozzle's extrusion force and gravity of upper layers influenced fiber alignment along printing direction. To quantify this impact, a flattening correction coefficient was introduced to modify fiber orientation coefficient in an ideal state. Finally, considering the overlapping effect of boundary and flattening on fiber orientation in 3DP-UHPC, a theoretical model was developed to predict fiber orientation. The model demonstrated robust adaptability, providing valuable insights into the design of 3DP-UHPC with improved fiber reinforcement efficiency.

Melt flow analysis in rotational nozzle fused filament fabrication process

Fused filament fabrication (FFF) is a widely used processing method; however, heat transfer limitations within a conventional nozzle result in relatively low flow rates, leading to lengthy production times, compared to traditional processing methods, ultimately restricting its industrial application. Recently, a novel rotational nozzle FFF three-dimensional (3 D) printer has been patented and developed to enhance processing efficiency. Despite this achievement, the fundamental mechanisms behind this novel process remain unclear. In this study, both analytical analysis and numerical simulations were conducted based on a force-controlled scaled-down experimental setup. This setup, designed according to the pressure-induced melt removal theory, provided melt throughput data under varying heater temperatures, extrusion forces, and rotational speeds. Agreement between the modeling and experimental results confirms the generalizability of the models. Modeling predictions of temperature and velocity distributions indicate that viscous dissipation affects the average temperature and filament velocity. To simulate the real-world working conditions of FFF 3 D printing, a velocity-controlled simulation was introduced. It was observed that the average melt film thickness increases with nozzle rotational speed due to viscous dissipation. Additionally, the extrusion force required for the same printing speed decreases with increasing nozzle rotational speed, primarily due to the higher shear rate reducing melt viscosity.

Mechanochemical preparation and performance regulation mechanism of highly durable and multifunctional iron red nanocomposite pigments derived from natural mixed-dimensional palygorskite clay

Iron oxide red pigments are one of the most widely used inorganic red pigments around the world. It is always pursed to improve their physicochemical properties. Herein, a continuous mechanochemical method was employed to fabricate high-performance iron red nanocomposite pigments via anchoring α-Fe2O3 nanoparticles on the surface of natural mixed-dimensional palygorskite clay (MDPal). The mechanical force of twin-screw extrusion promoted the Si-OH groups of MDPal to coordinate with Fe3+ to form the precursor, while MDPal was activated with the residual H+ of the involved nitrate to accelerate the thermal diffusion of Al3+ into α-Fe2O3 crystal lattice, thus the nanocomposite pigments presented a bright yellowish-red color (L∗ ​= ​35.61, a∗ ​= ​33.10, b∗ ​= ​35.86, C∗ ​= ​48.80). Furthermore, the mixed-dimensional nanostructure of MDPal served as a good substrate for chemical bonding of α-Fe2O3 nanoparticles to improve the dispersion and environmental stability of iron red pigments. Due to the synergistic effect of each component and the excellent thermal and chemical stability, the obtained nanocomposite pigments exhibited excellent application prospect as functional inorganic pigments for anti-corrosion coating, overglaze ceramic and coloring and reinforcing of polypropylene, respectively. It provided a facile strategy for preparation of high-performance multifunctional iron red pigments based on MDPal.

Improving the shape and dimensional accuracy of hollow semi-finished products during hot reverse extrusion from square workpieces

Stamping of round hollow semi-finished products by hot reverse extrusion from round and square workpieces is the first stamping step in the manufacture of hollow products for special purposes. These products require certain mechanical properties along the wall height and in the bottom part, which can be achieved by working out the metal structure by plastic deformation. The bottom part is worked out by reverse extrusion. The wall properties are obtained in the following stages of drawing the semi-finished product with thinning after extrusion. The use of square workpieces results in more intensive working out of the bottom of the semi-finished products during the reverse extrusion. However, as a result of extrusion, four protrusions appear at the end of the semi-finished product wall in places that match the corner areas of the workpiece. The presence of protrusions leads to the need for an additional operation of cutting the end of the semi-finished product before extrusion, as well as to an increase in metal usage. Therefore, an urgent task is to study the method of eliminating protrusions in the semi-finished product and the additional cutting operation.To improve the accuracy of the shape and size of hollow semi-finished products during hot reverse extrusion from square workpieces.Elimination of protrusions is achieved by forming chamfers in the corner zones of the square workpiece by preliminary deposition before extrusion.The finite element method (FEM) was used to model the processes of hot deposition of corner zones on a square workpiece and subsequent reverse extrusion with the dispensing of round hollow semi-finished products. The dimensions of the chamfers on the high-carbon steel workpiece were determined, which ensured the elimination of protrusions at the end of the wall of the round semi-finished product after extrusion. The dependence of the deposition and extrusion forces on the punch movement was determined. The specific forces on the deforming tool were determined. The distributions of stresses, strains, and temperature in the deformed metal at the end of deposition and extrusion are presented. The working out of the metal structure by hot plastic deformation is evaluated. The design of a stamp for deposition and extrusion is developed.The geometry of a square workpiece with chamfers in the corner zones was determined, which ensures the elimination of protrusions at the wall end during hot reverse extrusion with the dispensing of round hollow semi-finished products

Optimization of Clamping and Conveying Parameters for Spinach Orderly Harvesting with Low Damage by Simulation and Experiment

The leaves of spinach are delicate and easily injured during harvesting. To reduce the spinach damage rate and increase the conveyance success rate, an orderly harvester was designed and manufactured, and the key conveying parameters of the harvester were optimized by simulation and experiments. The compression damage stress of spinach was determined by compression tests. Then, a finite element simulation model for spinach clamping was established, and the influence of different clamping heights on the spinach deformation and equivalent stress were simulated and analyzed. Finally, response surface Box–Behnken experiments were conducted to optimize the combinations of the twisting angle, clamping distance, and height difference. The results of the compression tests showed that the compression damage stresses of spinach leaves, stems, and their connection points were 8.04 × 10−2 MPa, 7.85 × 10−2 MPa, and 11.63 × 10−2 MPa, respectively. The optimal clamping height of spinach for orderly conveyance was obtained to be 20 mm according to the finite element simulation. The response surface experimental results indicated that the significance order of factors affecting the extrusion force was the clamping distance, the height difference, and the twisting angle. The significance order of factors affecting the conveyance success rate was the clamping distance, the twisting angle, and the height difference. The optimal parameter combination was ae twisting angle of 60°, clamping distance of 24 mm, and a height difference of 20 cm. The experimental validation of the optimization results from the finite element simulation and response surface tests demonstrated that the extrusion force and conveyance success rate were 2.37 N and 94%, respectively, with a conveying damage rate of 3% for spinach, meeting the requirements for the low-damage and orderly harvesting of spinach.

Additive manufacturing of Diels-Alder self-healing polymers: Separate heating system to enhance mechanical, healing properties and assembly-free smart structures

Over the past decades, self-healing polymers have become increasingly popular due to their unique ability to recover mechanical and functional properties after sustaining structural damage, which significantly extends their lifespan compared to traditional polymers. Material Extrusion (MEX) 3D printing has recently emerged as a possible manufacturing approach for processing self-healing polymers; however, commercial MEX 3D printers lack of the flexibility to fabricate complex and functional structures based on such materials. In this work, an innovative MEX setup for extruding self-healing polymer networks based on a thermo-reversible reaction is presented. The proposed approach is based on the leverage of a separate heating system (SHS), enabling the degelation of the self-healing polymer network into a printable ink. This SHS regulates both the syringe-barrel, and nozzle temperatures during the processing (degelation and extrusion) of self-healing inks, leading to enhanced mechanical performance (Young modulus, tensile strength), and extrusion accuracy of 3D printed structures. The effectiveness of the SHS-based approach is demonstrated by an improved geometrical accuracy (filament deviation reduced by 26 %), which is directly correlated to the mitigation of the extrusion force (variability reduced by 77 %). Moreover, the SHS approach also improved both the mechanical properties and the self-healing performance of the printed parts. Finally, two different self-healing polymers a dielectric and an electrically conductive were extruded in a single manufacturing cycle to fabricate a self-sensing structure. This structure is capable of detecting bending with a sensitivity of 3.10 Ω/degree, even after healing. This paper aims to advance the role of MEX beyond its current limitations by enabling processing of high-quality self-healing structures with embedded sensors.

Online ultrasonic monitoring of FDM nozzle temperature based on metamaterial buffer rod

Abstract Fused deposition modeling (FDM) has been widely used for fabricating parts with complex geometries. However, during the printing process the nozzle temperature fluctuates which may cause nozzle blockage, inter-filament delamination, over-melting, etc. Therefore, it is of significance to develop an online and in-situ nozzle monitoring system which could overcome such drawbacks for quality assurance. In this work, a multifunctional system is designed by incorporating a traditional ultrasonic probe and a metamaterial buffer rod to online monitor the nozzle temperature and ensure a correct extrusion force and speed. A parametric simulation model is first constructed implicitly based on thermal-acoustic metamaterial structures for the buffer rod. Secondly, since the high-fidelity calculation is computationally expensive, an efficient surrogate model with kriging approach is constructed based on the dataset drawn from limited trials for rapid prediction. Thirdly, multidisciplinary optimization is performed by the NSGA-III algorithm considering the thermal insulation performance, ultrasonic attenuation and structure integrity. The rod is fabricated according to the best parameters decided. A cross-correlation algorithm is calibrated with thermocouple measurement after waveform recording at different temperatures. The online and in-situ temperature measurement can be realized during 3D printing successfully eventually. This will help to improve the printing quality with potential feedback strategies.

Controllable fabrication of shape memory epoxy resin filament by polymerization-melting-mixing-drawing process and performance regulation

ABSTRACT This work controlled the polymerization reaction, melting, and mixing processing of a mixture including epoxy resin and polyethylene glycol (PEG) by a pulverizer, to effectively develop high-performance shape memory epoxy/PEG (EPP) filaments. The process parameters of polymerization-melting-mixing-drawing were determined through the extrusion force investigation. The results showed that EPP mixtures could be developed into filaments through polymerization-melting-mixing-drawing process, reducing the spinning temperature and filament diameter from 300°C and 31 mm to 235°C and 13 mm, respectively. The Fourier transform infrared spectra confirmed the complete polymerization of epoxy resin and the stable existence of PEG. EPP filaments developed through the polymerization-melting-mixing-drawing process have exhibited controllable dynamic thermal mechanical properties and Tg, excellent shape recovery effects, and adjustable stimulus temperature. This work developed shape memory EPP filaments through a polymerization-melting-mixing-drawing process, with controllable spinnability and adjustable stimulus temperature, providing a reference for high-performance filament fabrication and process optimization.

An innovative walnut cracker: Self-grading and multi-station extrusion mechanism with high efficiency.

The walnut cracking process is the most critical and delicate step for achieving high-quality kernels. The traditional method for cracking (manually) is labor-intensive, time-consuming, and tedious. The existing cracking approaches are low production efficiency and serious walnut kernel breakage. Increasing cracking efficiency with minimum kernel breakage has been a challenging issue in the preliminary processing of walnuts. Therefore, this study develops an innovative walnut cracker with self-grading and multi-station extrusion, combined with theoretical investigation and experiment verification. First, a statistical analysis of walnut physical properties was conducted, including dimensions, shell thickness as well as shape characteristics. The mechanical properties of walnut cracking were examined by a series of experiments. Based on mechanical theory, a grading mechanism was designed for preliminary processing before walnut cracking. Then a shaftless screw conveying mechanism and an extrusion cracking mechanism were developed. To evaluate the cracker's performance, a comprehensive examination was carried out. The experiments yielded impressive results, with a grading rate of 87.3%, a shell-breaking rate of 91.50%, and a kernel-exposed rate of 84.72%. These outcomes signify a substantial improvement in production efficiency while minimizing kernel breakage. The developed walnut cracker plays a crucial role in walnut processing and kernel extraction, thereby elevating economic value. PRACTICAL APPLICATION: A self-grading multi-station extrusion walnut cracker is developed, which includes a grading mechanism with a shaftless screw conveyor and a grid-type trommel screen for conveying and classifying walnuts. This cracker can adapt to different walnut varieties by changing the gap-adjusting guide to control the breaking gap. Compared to similar extrusion-type walnut crackers, the developed cracker not only incorporates preliminary classification but also exhibits superior performance. HIGHLIGHTS: A novel multi-station extrusion mechanism for walnuts cracking is developed. The cracker can accommodate various walnut sizes for self-grading and screening. The design with semi-arc plates converts extrusion force into alternating stress. The shell-breaking rate and kernel-exposed rate achieves 91.50% and 84.72%.

Dentoalveolar effects of open-bite correction with the dual action vertical intra-arch technique: A finite element analysis.

To evaluate tooth displacement and periodontal stress generated by the dual action vertical intra-arch technique (DAVIT) for open-bite correction using three-dimensional finite element analysis. A three-dimensional model of the maxilla was created by modeling the cortical bone, cancellous bone, periodontal ligament, and teeth from the second molar to the central incisor of a hemiarch. All orthodontic devices were designed using specific software to reproduce their morpho-dimensional characteristics, and their physical properties were determined using Young's modulus and Poisson's coefficient of each material. A linear static simulation was performed to analyze the tooth displacements (mm) and maximum stresses (Mpa) induced in the periodontal ligament by the posterior intrusion and anterior extrusion forces generated by the DAVIT. The first and second molars showed the greatest intrusion, whereas the canines and lateral incisors showed the greatest extrusion displacement. A neutral zone of displacement corresponding to the fulcrum of occlusal plane rotation was observed in the premolar region. Buccal tipping of the molars and lingual tipping of the anterior teeth occurred with intrusion and extrusion, respectively. Posterior intrusion generated compressive stress at the apex of the buccal roots and furcation of the molars, while anterior extrusion generated tensile stress at the apex and apical third of the palatal root surface of the incisors and canines. DAVIT mechanics produced a set of beneficial effects for open-bite correction, including molar intrusion, extrusion and palatal tipping of the anterior teeth, and occlusal plane rotation with posterior teeth uprighting.

A finite element analysis of the effects of semipontic design on tooth movement during mesialization of the mandibular second molar with clear aligners

Loss of the mandibular first molar is common in orthodontic patients. One treatment option is the mesialization of the second and third molars. This study aimed to investigate the displacement and type of movement in the second molar during mandibular second molar mesialization with clear aligner treatment using finite element analysis in configurations with or without pontic, semipontic, and anatomic pontic for the edentulous space. Mesialization of the mandibular second molar with clear aligner treatment was simulated using the AlGOR Fempro program (ALGOR, Inc, Pa) with 3 different configurations. In the transverse direction, the highest rotation occurred in the anatomic pontic model, whereas the lowest rotation was in the semipontic model. In the sagittal axis, although tooth movement was realized by tipping in all scenarios, the semipontic model showed the closest movement to translation because of a higher rate of crown-root movement. In the vertical axis, although extrusion occurred in all configurations, the semipontic model showed the least extrusion forces, whereas the anatomic pontic model showed the most. Mesiobuccal rotation, mesial tipping, and extrusion were observed in all models. However, the semipontic design had the closest movement to translational. Further randomized, controlled clinical trials are needed to evaluate the effects of different pontic designs on tooth movements.

Numerical simulation study on the cold thread rolling forming of Ti-6Al-4V alloy fasteners with external threads and their defects.

Abstract A three-dimensional numerical finite element model for cold rolling forming of external threads on Ti-6Al-4V alloy fasteners for aerospace applications was established using DEFORM-3D. This model was employed to investigate the characteristics of the cold rolling forming process and analyze the defects associated with the rolling operation. The stability of the ratio between torque and tangential load at the radius value of the rolling wheel (72.5) validates the accuracy of the model. The research results indicate that due to the unevenness of the extrusion force, the metal flow velocity is higher adjacent to the tooth-shaped surface compared to the central position. This causes the metal on both sides to accumulate and squeeze towards the middle position at the tooth top, ultimately resulting in tooth top folding defects.

A Variable Stiffness Bioinspired Swallowing Gripper Based on Particle Jamming.

As the chameleon tongue swallows the food, it wraps the entrapped meat around the food, ensuring that it is completely enclosed and preventing it from falling off. Inspired by swallow behavior, this article introduces the design, manufacture, modeling, and experimentation of a variable stiffness swallowing gripper (VSSG). The VSSG is comprised of an intimal membrane, an adventitial membrane, and an internal medium of particles and liquid water. This gripper integrates swallowing behavior with a particle jamming mechanism, exhibiting both soft and rigid state. In the soft state, it gently swallows objects by folding its intimal and adventitial membranes. In the rigid state, the bearing capacity is enhanced by promoting particle jamming phenomenon through pumping out liquid water. Therefore, the proposed gripper has the capability to mitigate the issue of extrusion force applied on the object, while simultaneously enhancing the load-bearing capacity of swallowing gripper. In this article, the swallowing principle of the VSSG is analyzed, the mathematical model of the holding force and extrusion force is deduced, and preliminary experiments are carried out to verify the actual gripping effect of the gripper. The experimental results demonstrate that the VSSG can successfully swallow objects of different shapes in the soft state, exhibiting excellent flexibility and adaptability. The carrying capacity of the gripper in the rigid state increased approximately twofold compared with its soft state. In addition, several swallowing grippers with different filling medium were comparatively studied, and the results show that the VSSG has a large load-bearing capability.

Antimicrobial gel with silver vanadate and silver nanoparticles: antifungal and physicochemical evaluation.

Aim: To develop a β-AgVO3 gel and evaluate its physicochemical stability and antifungal activity against Candida albicans. Materials & methods: The gel was prepared from the minimum inhibitory concentration (MIC) of β-AgVO3. The physicochemical stability was evaluated by centrifugation, accelerated stability (AS), storage (St), pH, syringability, viscosity and spreadability tests and antifungal activity by the agar diffusion. Results: The MIC was 62.5μg/ml. After centrifugation, AS and St gels showed physicochemical stability. Lower viscosity and higher spreadability were observed for the higher β-AgVO3 concentration and the minimum force for extrusion was similar for all groups. Antifungal effect was observed only for the β-AgVO3 gel with 20xMIC. Conclusion: The β-AgVO3 gel showed physicochemical stability and antifungal activity.

The silicone depletion in combination products induced by biologics

Silicone oil (SO) migration into the drug product of combination products for biopharmaceuticals during storage is a common challenge. As the inner barrel surface is depleted of SO the extrusion forces can increase compromising the container functionality. In this context we investigated the impact of different formulations on the increase in gliding forces in a spray-on siliconized pre-filled syringe upon storage at 2–8 °C, 25 °C and 40 °C for up to 6 months. We tested the formulation factors such as surfactant type, pH, and ionic strength in the presence of one monoclonal antibody (mAb) as well as compared three mAbs in one formulation. After 1 month at 40 °C, the extrusion forces were significantly increased due to SO detachment dependent on the fill medium. The storage at 40 °C enhanced the SO migration process but it could also be observed at lower storage temperatures. Regarding the formulation factors the tendency for SO migration was predominantly dependent on the presence and type of surfactant. Interestingly, when varying the mAb molecules, one of the proteins showed a rather stabilizing effect on the SO layer resulting into higher container stability. In contrast to the formulation factors, those different stability outcomes could not be explained by interfacial tension (IFT) measurements at the SO interface. Further characterization of the mAb molecules regarding interfacial rheology and conformational stability were not adequately able to explain the observed difference. Solely a hydrophobicity ranking of the molecules correlated to the stability outcome. Further investigations are needed to clarify the role of the protein in the SO detachment process and to understand the cause for the stabilization. However, the study clearly demonstrated that the protein itself plays a critical role in the SO detachment process and underlined the importance to include verum for container stability.

Force controlled printing for material extrusion additive manufacturing

In material extrusion additive manufacturing, the extrusion process is commonly controlled in a feed-forward fashion. The amount of material to be extruded at each printing location is pre-computed by a planning software. This approach is inherently unable to adapt the extrusion to external and unexpected disturbances, and the quality of the results strongly depends on a number of modeling and tuning parameters. To overcome these limitations, we propose the first framework for Force Controlled Printing for material extrusion additive manufacturing. We utilize a custom-built extruder to measure the extrusion force in real time, and use feedback on this quantity to continuously control the material flow in closed-loop. We demonstrate the existence of a strong correlation between extrusion force and line width, which we exploit to deposit lines of desired width in a width range of 33% up to 233% of the nozzle diameter. We also show how Force Controlled Printing outperforms conventional feed-forward extrusion in print quality and disturbance rejection, while requiring little tuning and automatically adapting to changes in the hardware settings. Our results demonstrate that Force Controlled Printing can deposit lines of desired width under severe disturbances in bed leveling, such as at layer heights ranging between 20% and 200% of the nominal height.

ВПЛИВ КІЛЬЦЕВИХ КАНАВОК ХОЛОДНОГО ОБТИСКУ НА ДОВГОВІЧНІСТЬ ПАНЕЛЕЙ КРИЛА З ФУНКЦІОНАЛЬНИМИ ОТВОРАМИ

This article studies in detail the method of cold extrusion annular grooves to solve the problem of aircraft fatigue life extension that reduces the fatigue life of aircraft wing panels due to functional holes. This method is a very simple and effective anti-fatigue manufacturing technology. In order to simulate the different wing panels with functional holes, the experiment is designed to extrude the specimen with different extrusion forces to obtain annular grooves of different depths. Fatigue tests are conducted on specimens with annular grooves. The test results show that: 1) Cold extrusion annular grooves can extend the fatigue life of wing panels with functional holes; 2) The fatigue life of wing panels with functional holes is affected by the depth of the cold extrusion annular groove. The fatigue life changes in an inverted "V" shape as the depth of the cold extrusion annular groove increases; 3) When cold extrusion annular groove depth is 0.26mm, the fatigue life of specimen with holes is maximum, and the fatigue life is increased by 2.35~32.9 times when specimen thickness is 5 mm

Out-of-plane interactive behavior and design of novel T-hooked buckling-restrained steel plate shear walls

To eliminate the use of a large number of connecting bolts for the cover panels in conventional buckling-restrained steel plate shear walls (BRSPSWs), T-hooked BRSPSW was proposed by using T-sectional stiffeners for restraining the out-of-plane deformation of the cover panels. With larger-sized flexural cover panels that provide confinement effects to the infilled steel plate, the out-of-plane interactive behavior between the infilled steel plate and each cover panel is greatly concerned for safe designs of the T-hooked BRSPSW. In this paper, a refined finite element (FE) model was established for evaluating the out-of-plane restraining effects in the T-hooked BRSPSW. The key parameters affecting the high-order buckling modes of the infilled steel plate were analyzed. The average spacing between adjacent buckling half-waves varied from 0.15 to 0.7 times the height of the steel sub-plate across common parameter ranges. Furthermore, a formula that estimates the total extrusion force produced by the buckled steel plate was corrected. By simplifying the cover panels into one-way flexural plates under uniform force, a flexural moment amplification coefficient in the range of 1.11 − 9.74 was defined to consider the difference between the actual strip-shaped interaction forces and the simplified model. Finally, a formula to calculate the bending moment of cover panels was proposed to safely design the T-hooked BRSPSWs.

A new spinning-extrusion forming technology for the inner-ribbed component

To solve the problem that the rib filling height is low in the traditional spinning forming (TSF) of ribbed component, a new spinning-extrusion forming technology (SEF) was proposed. A convenient device was built to conduct the SEF experiment, whose results show that the new SEF can greatly increase the rib filling height by 53% compared with the TSF. Moreover, the improvement mechanism and prediction model of rib filling height in the SEF were investigated. It is found that the rib filling in SEF is mainly dependent on two deformation stages: tension-shear deformation, which makes the material accumulate and bulge above the rib groove; compression-shear deformation, which makes the accumulated material fill into the rib groove. The final rib filling height is linear dependent on the material bulge amount in the tension-shear deformation stage. And, the improvement of rib filling by SEF lies in it can enhance the duration and deformation amount of tension-shear deformation stage, thus improve the material bulge amount in contrast to the TSF. On these bases, taking the material bulge region in SEF as object, slab method was used to analyze its deformation mechanics and establish the differential mechanical equilibrium equations; Thamasett method was adapted to calculate the spinning force; synthetically, the material bulge amount was theoretically calculated. Then, combing the linear relation between the material bulge amount and rib filling height, the model for prediction of rib filling height in the SEF was developed. The predicted rib filling heights under various processing parameters indicate that the rib filling height can be improved by increasing the extrusion force, thickness reduction rate, feed ratio and roller attack angle in the SEF.