Extraction Technology Research Articles

Green extraction technologies for valorization of date seed waste to achieve sustainable development goals: Biofunctional and innovative food applications

Green extraction technologies for valorization of date seed waste to achieve sustainable development goals: Biofunctional and innovative food applications

Low-Frequency Electrical Heating for In Situ Conversion of Shale Oil: Modeling Thermal Dynamics and Decomposition

In situ conversion presents a viable strategy for exploiting low to moderate maturity shale oil. Traditional methods, however, require dense well patterns and substantial energy, which are major hurdles. This study introduces a novel approach employing low-frequency electrical heating via production wells to enhance heat transfer without necessitating additional heating wells. Utilizing a self-developed simulator, we developed a numerical model to evaluate the efficacy of this method in augmenting reservoir temperature and facilitating substance decomposition. Findings indicate that low-frequency electrical heating significantly elevates reservoir temperatures, accelerates hydrocarbon cracking, and boosts fluid production. A sensitivity analysis on various heating strategies and reservoir characteristics showed that elevated heating power can further pyrolyze the heavy oil in the product to light oil, while higher porosity formations favor increased oil and gas output. The study also explores the effect of thermal conductivity on heating efficiency, suggesting that while better conductivity improves heat distribution, it may increase the proportion of heavy oils in the output. Overall, this investigation offers a theoretical foundation for refining in situ conversion technologies in shale oil extraction, enhancing both energy efficiency and production quality.

Review of methods for lithium extraction from geothermal brines

Lithium, a highly reactive and valuable metal, is essential for the clean energy transition, powering electronic devices, electric cars, and energy storage systems. With demand for lithium surging, environmentally responsible and economically viable extraction methods are crucial. Traditional sources include brines and mineral clays, but lithium-ion batteries have become a significant secondary source due to their high consumption of lithium. This review explores various extraction methods from geothermal brines, focusing on conventional techniques like solar evaporation, precipitation, and solvent extraction, highlighting their efficiency and limitations. Advanced electrochemical methods are also discussed, including the use of electrochemical ion pumping and electrodialysis, showcasing their potential for high-purity lithium recovery. Direct Lithium Extraction (DLE) technology, which offers over 90% recovery and reduces impurities by over 99%, is identified as a promising approach. The review underscores the need for large-scale field experiments and the development of new lithium sources to meet growing demand.

СОВЕРШЕНСТВОВАНИЕ СПОСОБА ПОЛУЧЕНИЯ УСНИНОВОЙ КИСЛОТЫ ИЗ РАСТИТЕЛЬНОГО СЫРЬЯ ИСЛАНДСКОГО МХА

Relevance. Contemporary pharmaceutical industry requires constant search and development of new technologies for the production of pharmacological products. At the same time, the processing of plants, which contain substances with a therapeutic effect, is a promising direction. Their use in terms of economic and therapeutic effectiveness is sometimes very beneficial. It has been proven that lichen plants contain substances that have a therapeutic effect. Organisms of the genus Cladonia, which synthesize usnic acid, among them have a special significance and application. The extraction of usnic acid from lichen biomass is carried out using various organic solvents. At the same time, it is preferable to use techniques with the lowest cost with a high quantitative yield of extractives. In addition, extracts containing bioactive substances should exhibit significant biological activity. The aim is improving the technology of extraction of usnic acid from the vegetable raw materials of Cladonia rangiferina Hoff by determining the optimal components for its extraction. Materials and methods. The material for the study is raw material of Yagel (Deer Moss)/Cladonia rangiferina Hoff. The extractive properties of the most commonly used solvents (purified water, ethyl alcohol 40, 70 and 95%) were studied, among which the most effective was identified. The content of extractive substances was determined by the gravimetric analysis method. The results of the study. According to the results of a series of experiments to study extractive capabilities, of all solvents, the maximum extractive ability of extractive substances from Cladonia rangiferina Hoff was noted for 95% ethyl alcohol (7.38%). Ethyl alcohol 70% was produced with a high extraction capacity, however, it turned out to be less effective. The conclusion was made about these methods can be used to detect biologically active substances obtained from the raw materials of Cladonia rangiferina Hoff. The obtained developments create prerequisites for the development of regulatory documentation on the procedure and position of the relevant standard or a temporary pharmacopoeia article.

Automation of the Oil Extraction Process Performed by Means of A Screw Press

Abstract The continuous development of the oil-manufacturing industries causes the necessity of improving extraction technologies. In this case, the specific interest is focused on the control systems of screw presses. Among a great variety of such machines, the small household presses are in significant demand among consumers. Various seeds and kernels require different technological conditions to be provided in order to maximize the qualitative and quantitative characteristics of the extracted oil. Therefore, the main objective of this research is developing and testing the control system allowing for automation of the oil extraction process. Particularly, the temperature parameters of the pressing chamber, extracted oil, and electric motor are to be monitored and limited. In addition, the consumer should be able to predefine the mass of the oil to be extracted. Considering the small household screw press LiangTai LTP200, the general algorithm (block diagram) of the control system operation is proposed and the corresponding experimental prototype is developed. The latter is based on the Arduino Mega microcontroller and is equipped with three temperature sensors, two coolers (fans), one heater, and one mass sensor. The proposed control system allows for continuous monitoring and limiting of the pressing chamber, oil, and electric motor temperatures, as well as the mass of the extracted oil. The experimental data show that the pressing chamber preheating process lasts for about 3 min (170…190 s) and its maximal temperature does not exceed 44°C. The temperature of the extracted oil does not rise over 61°C. The motor temperature changes within the range of 69...71°C. The oil extraction productivity is as follows: 1.2 kg/h (sunflower seeds), 1.06 kg/h (walnut kernels), 0.9 kg/h (almond kernels), and 0.78 kg/h (peanut kernels). The obtained results can used in further investigations focused on analyzing the influence of these parameters on the quantitative and qualitative characteristics of the extracted oil.

2D Membranes Interlayered with Bimetallic Metal-Organic Frameworks for Lithium Separation from Brines.

Efficient lithium extraction from salt lakes is essential for a sustainable resource supply. This study tackles the challenge of separating Li+ from Mg2+ in complex brines by innovatively integrating two-dimensional (2D) graphene oxide (GO) with bimetallic metal-organic frameworks (MOFs). Zn2+ and Co2+ ions are confined within GO interlayers through an in situ synthesis, forming a 2D Zn-Co MOFs/GO membrane (Zn-Co-GOM). This design exploits the unique advantages of bimetallic MOFs, including enhanced structural stability and superior ion separation capabilities due to the synergistic effects of Zn and Co. The Zn-Co-GOM demonstrates an impressive separation factor of 191 for Li+ over Mg2+, significantly surpassing traditional membranes. This exceptional selectivity is achieved through a combination of size exclusion effects and ion transport energy barriers. Our approach not only enhances the practical application of membrane technology for lithium extraction from salt lakes but also provides valuable insights into the underlying separation mechanisms.

Bromic acid-thiourea synergistic leaching of sulfide gold ore

Abstract Bromate–thiourea coordinated leaching of gold sulfide ore for gold sulfide ore as leaching object. The effects of leaching reagent, stirring speed, and leaching time on gold leaching were investigated in this article. The results showed that the optimum leaching conditions were potassium bromate 0.1 M, thiourea 0.6 g·L−1, hydrochloric acid 0.2 M, agitation speed 250 rpm, ratio of liquid to solid 4, and leaching time 10 min. Under these conditions, high efficiency and rapid leaching of gold can be achieved, and reagent consumption is reduced. The research results have theoretical and practical significance for expanding new green gold extraction technology.

Ultra-high pressure assisted extraction of water-soluble polysaccharides from Moringa oleifera seed husks and their antioxidant activities

ABSTRACT The process conditions and antioxidant activity of ultra-high pressure assisted extraction of polysaccharides from Moringa oleifera seed husks were studied. Taking the yield of polysaccharides as the index, the effects of degree of crushing, extraction pressure, holding pressure time and material-to-liquid ratio on the yield of polysaccharides from Moringa oleifera seed husks were investigated. The optimal extraction conditions were determined by single-factor test and orthogonal test: a holding time of 10 min, a material-to-liquid ratio of 1:25, an extraction pressure of 350 MPa, and a polysaccharide yield of 0.264%. Its antioxidant activity can be determined by measuring the total antioxidant capacity and their ability to scavenge DPPH and ·OH radicals. The results showed that the IC50 of Moringa oleifera seed husk polysaccharides on DPPH and hydroxyl radicals were 0.0662 g/L and 0.0844 g/L, respectively. The total antioxidant capacity was 0.1826 mm/g (expressed as the equivalent concentration of ferrous sulfate). Compared with hot water extraction methods, ultra-high pressure assisted extraction methods can shorten extraction time, improve extraction efficiency. The water-soluble polysaccharides extracted from Moringa oleifera seed husks by ultra-high pressure assisted extraction technology also have higher antioxidant activity than that by hot water extraction method at the same concentration.

Comprehensive Study of Sustainable Pressurized Liquid Extractions to Obtain Bioavailable Antioxidant Phenolic Compounds from Grape Seed By-Products

Few investigations have been conducted to evaluate pressurized liquid extraction (PLE) technology as a sustainable method for the recovery of phenolic compounds of grape seed by-products. In this study, PLE combined with an experimental design was evaluated for optimizing the sustainable extraction of phenolic compounds from grape seed by-products. The solvent ethanol content (X1, 0–100%), temperature (X2, 20–100 °C) and time (X3, 1–11 min) were studied as independent experimental factors. Yield, TPC, antioxidant activity and phenolic composition were analyzed as optimized dependent variables. Two optimal extraction conditions at different temperatures (20 °C and 100 °C) were found, but thermal degradations at 100 °C allowed for selecting the optimal condition as 75% ethanol, 11 min and 20 °C. The optimal extracts showed high phenolic content (TPC = 350.80 ± 3.97 mg GAE/g extract) and antioxidant activity (ABTS, 9.31 ± 0.33 mmol Trolox/g extract), mainly composed of polymeric and mono-oligomeric flavan-3-ols. The digestion process reduced the TPC and antioxidant activity due to the low bioaccessibility of the flavan-3-ols, mainly as catechin, epicatechin and polymeric proanthocyanidin losses during the digestion process. However, increases in the antioxidant activity of the basolateral side (DDPH, 0.061 ± 0.000 mmol Trolox/g extract) were determined after in vitro transepithelial transport, which is a consequence of bioavailable catechin and epicatechin and reduced amounts of dimer B2, dimer B1, epicatechin gallate and gallic acid. Consequently, PLE combined with hydroalcoholic solvents at a low temperature resulted in a valuable methodology to obtain sustainable extracts from grape seed by-products (contributing to the circular economy), containing bioavailable phenolic compounds, which are able to increase the antioxidant status.

Revealing the functional relationship between manganese dissolution potentials and lithium concentrations with diffusion coefficient for lithium intercalation in λ-MnO2 electrode

Electrochemical redox lithium extraction (ELE) with LiMn2O4/λ-MnO2 redox couple, stands out as the most prospective technology for efficient and selective lithium extraction from the salt lake brines owing to the high lithium intercalation capacity, selectivity, and recovery rate. However, the decreasing Li+ concentration induced electrode polarization, especially, at low concentrations, and inappropriately applied potentials can significantly accelerate manganese dissolution (MD). While no correlational research has established the relationship between the manganese dissolution potential (EMD) and Li+ concentration gradient. Herein, the inversely proportional relationship between EMD and the lithium concentration is first revealed through steady-state diffusion coefficients. This research sheds light on the MD mechanism at different lithium concentration gradients and lays the foundation for the industrial application of electrochemical lithium extraction with LiMn2O4/λ-MnO2 redox couple from salt lake brines.

Green and sustainable technologies for extraction of carotenoids from natural sources: a comprehensive review.

In recent years, driven by increasing consumer demand for natural and healthy convenient foods, the food industry has been shifting from synthetic to natural products. This shift is also reflected in the growing popularity of non-conventional extraction methods for pigments, which are favored for sustainability and environment-friendliness compared to conventional processes. This review aims to investigate the extraction of carotenoids from a variety of natural sources, including marine sources like fungus, microalgae, and crustaceans, as well as widely studied plants like tomatoes and carrots. Additionally, it delves into the recovery of valuable carotenoids from waste products like pomace and peels, highlighting the nutritional and environmental benefits. The review also emphasizes the role of green solvents such limonene, vegetable oils, ionic liquids, supercritical fluids, and natural deep eutectic solvents in effective and ecologically friendly carotenoid extraction. These technologies support the ideas of a circular and sustainable economy in addition to having a smaller negative impact on the environment. Overall, the present study highlights the crucial importance of green extraction technologies in achieving the dual goals of sustainability and public safety.

Green Technology for Baru Oil Extraction Using Solar Energy: Assessing Extraction Efficiency and Process Parameters.

This study explores the application of solar concentrator technology for Baru oil extraction, a crucial resource in various industries. Through systematic experimental investigations, the effects of particle size and solvent flow rate on extraction efficiency were evaluated. Results demonstrate that smaller particle sizes (1.01 mm) significantly enhance extraction efficiency, achieving yields up to 89.25%, compared to larger particles (2.18 mm) with yields averaging 54.32% (±3.2%). Additionally, the solvent flow rate of 25 mL/min maximized extraction efficiency. These findings highlight the critical influence of particle size and solvent flow rate on extraction performance and underline the potential of solar-assisted leaching as a sustainable and environmentally friendly alternative to conventional extraction methods. The research provides a novel contribution to the field by advancing sustainable oil extraction practices and offering a viable solution for small-scale producers to increase the value of their agricultural products.

Impact of Various Extraction Technologies on Protein and Chlorophyll Yield from Stinging Nettle.

Stinging nettle (Urtica dioica L.) has gained attention as a sustainable protein source due to its rich bioactive compound profile and medicinal properties, but research on optimizing its protein extraction remains limited. This research explores various cell disruption methods, including pulsed electric fields and high-pressure homogenization, combined with extraction techniques like isoelectric precipitation, ultrafiltration, and salting-out, to enhance protein yield and assess its impact on chlorophyll content. The findings indicate that high-pressure homogenization combined with isoelectric precipitation achieved the highest protein yield of 11.60%, while pulsed electric fields with ultrafiltration significantly reduced chlorophyll content from 4781.41 µg/g in raw leaves to 15.07 µg/g in the processed sample. Additionally, the findings suggest that innovative extraction technologies can improve the efficiency and sustainability of protein isolation from stinging nettle, offering a valuable addition to the repertoire of alternative protein sources. These advancements could pave the way for broader applications of stinging nettle in food fortification and functional ingredient development.

Research Progress on the Quality, Extraction Technology, Food Application, and Physiological Function of Rice Bran Oil.

Rice bran oil is recommended by the World Health Organization as one of the three major healthy edible oils (along with corn and sesame oils), owing to its unique fatty acid composition and functional components. This study screened, organized, and analyzed a large number of studies retrieved through keyword searches, and investigated the nutritional value and safety of rice bran oil. It reviews the stability of raw rice bran materials and the extraction and refining process of rice bran oil and discusses food applications and sub-health regulations. Research has found that a delayed stabilization treatment of rice bran seriously affects the overall quality of rice bran oil. Compared with traditional solvent extraction, the new extraction technologies have improved the yield and nutritional value of rice bran oil, but most of them are still in the research stage. Owing to the lack of economical and applicable supporting production equipment, extraction is difficult to industrialize, which is a challenging research area for the future. Rice bran oil has stronger antioxidant stability than other edible oils and is more beneficial to human health; however, its application scope and consumption are limited owing to the product price and lack of understanding. Rice bran oil has significant antioxidant, anti-inflammatory, anti-cancer, hypoglycemic, lipid-lowering, and neuroprotective effects. Further exploratory research on other unknown functions is required to lay a scientific basis for the application and development of rice bran oil.

Source, Extraction, Properties, and Multifunctional Applications of Pectin: A Short Review

Pectin, a heteropolysaccharide derived from plant cell walls, is essential in the food, pharmaceutical, and environmental industries. Currently, citrus and apple peels are the primary sources for commercial pectin production. The yield and quality of pectin extracted from various plant sources significantly differ based on the extraction methods employed, which include physical, chemical, and biological processes. The complex structures of pectin, composed of polygalacturonic acid and rhamnogalacturonan, influence its physicochemical properties and, consequently, its functionality. As a common polysaccharide, pectin finds applications across multiple sectors. In the food industry, it acts as a gelling agent and a packaging material; in pharmaceuticals, it is utilized for drug delivery and wound healing. Environmentally, pectin contributes to wastewater treatment by adsorbing pollutants. Current research focuses on alternative sources, sustainable extraction methods, and multifunctional applications of pectin. Ongoing studies aim to enhance extraction technologies and broaden the applications of pectin, thereby supporting sustainable development goals.

Research on Enhancing Gas Extraction Efficiency through CO2 Gas Fracturing in Outburst-Prone Coal Seams.

Given the background of significant Coal Mine gas disasters worldwide, the research and development of efficient gas control technologies have become critical to ensuring mining safety. CO2 gas fracturing (CO2-Frac), an innovative technology for Coal Mine gas control, has demonstrated efficiency in various mining areas across China. However, its application in outburst-prone coal seams is not yet fully understood. This study presents a field-scale CO2-Frac project conducted in an outburst Coal Mine in China, specifically the Pingshu Coal Mine, where the previously employed dense-borehole gas extraction technology failed to efficiently achieve gas extraction and outburst prevention. The CO2-Frac plan was evaluated through fracture propagation experiments utilizing both single-hole and dual-hole configurations, highlighting the advantages of the dual-hole CO2-Frac method. Subsequently, on-site gas extraction tests were conducted to further assess the efficacy of the CO2-Frac plan. The results indicate that (1) In the dual-hole CO2-Frac scheme, the fractured and pressure relief area expanded to approximately 26.82 m2, which is 220% larger than that of the single-hole scheme. (2) The dual-hole CO2-Frac significantly enhanced gas extraction effectiveness, increasing the flow rate from 0.026 to 0.216 m3/min in a 100m borehole, a 7.3-fold improvement. Additionally, the gas extraction period to reach the standard was reduced from 20 to 6 days. These findings conclusively demonstrate that the dual-hole CO2-Frac technique is an effective method for safe excavation in outburst-prone coal seams, providing both theoretical and practical validation for its application in similar geological settings.

A green extraction technology of lignocellulose from cassava residue by mechanical activation-assisted ternary deep eutectic solvent

Lignocellulose (LC) is a natural polymer material that holds immense potential for various applications. However, extracting LC from biomass wastes with high-starch content has been challenging due to low selectivity and yield. In this study, LC was prepared from cassava residue (CR) via a combination of mechanical activation pretreatment and a citric acid (CA)-enhanced ternary deep eutectic solvent (TDES) consisting of choline chloride (ChCl), lactic acid (LA), and CA. The mechanical activation reduces the size of CR, greatly promoting the removal ability for starch, lignin and hemicellulose using TDES, and thus improving yield and selectivity of LC through this method. The CA esterified LC to prevent its excessive hydrolysis and increased a significantly higher LC content (82.52 wt%) compared to mechanical activation only and DES without CA, increasing by 6.97 times and 1.26 times, respectively. The extraction temperature significantly affected the structure, composition, thermal stability of LC and the properties of recovered TDES. The LC extracted at 90 °C (LC-90) had the highest cellulose content (82.52 wt%), crystallinity index (44.82 %), and higher degradation temperature (339.7 °C). The properties of the recovered TDES and extraction mechanism were analyzed. This study provides a strategy for the high-value utilization of biomass waste.

Classification and progress of extraction technologies for nonferrous metal resources

Classification and progress of extraction technologies for nonferrous metal resources

Military Equipment Entity Extraction Based on Large Language Model

The technology of military equipment entity extraction, a crucial component in constructing military knowledge bases, holds significant research value and theoretical importance for guiding the development and improvement of equipment support forces. In the military domain, equipment entities exhibit a phenomenon of nesting, where one entity is contained within another, and abbreviations or codes are frequently used to represent these entities. To address this complexity, this paper proposes a method named CoTNER for extracting entities. Initially, a large-scale language model is used to perform data augmentation with chain-of-thought on the original dataset, providing additional semantic and contextual information. Subsequently, the augmented dataset is fine-tuned on a small-scale language model to adapt it to the task of military equipment entity extraction and to enhance its ability to learn complex rules specific to the domain of military equipment. Additionally, a high-quality data filtering strategy based on instruction-following difficulty scoring is proposed to address the catastrophic forgetting issue that may occur during the fine-tuning of large language models. The experimental results demonstrate that the proposed military equipment entity extraction method outperforms mainstream traditional deep learning methods, validating the effectiveness of CoTNER.

Investigation of high-temperature oxide-metal melts during induction melting in a cold crucible

The object of the study is high-temperature oxide-metal melts obtained in furnaces of induction melting in a cold crucible (IMCC). The results of pilot tests in IMCC furnaces at melt temperatures of more than 2200 оC in air, conducted to study the distribution of components between the oxide and metal phases of a two-phase melt with limited miscibility of components, are presented. The results of physicochemical studies of materials obtained by quenching crystallization of a high-temperature melt are presented, confirming the reduction of silicon and the oxidation of iron with the redistribution of these components between the oxide and metal phases. This experimental result contradicts the well-known Ellingham diagrams and thermodynamic calculations, but a similar effect is observed experimentally in the U–O–Fe system. Thus, the IMCC method allows for the inversion of redox processes in a number of oxide-metal systems, which can be used to obtain new materials and create technologies for high-temperature extraction of target components.