The sluggish nature of the Oxygen Evolution Reaction (OER) is responsible for a large efficiency penalty in alkaline electrolysis (AEL), with intensive research targeting more active and stable catalysts. Catalyst testing is typically carried out in RDE setups under mild conditions. Such tests are useful for evaluating the catalytic activity, but the results are seldom inter-comparable due to differences in electrode fabrication, microstructure, catalyst surface area, and test conditions. Furthermore, the material activity and stability at mild conditions does not represent the one at industrial conditions. Thus, testing the materials at industrial application conditions is crucial, i.e. at higher temperatures, e.g. 60-100°C, at concentrated KOH, e.g. 6-10M, and for longer times.Perovskites are an exciting group of materials as OER catalysts due to their reported high catalytic activities [1], and their tunable properties, allowing ample room for optimization and use of abundant elements. Even though many studies report the stability of perovskites under mild conditions and for durations of up to 2000h [2], the stability at industrial conditions is still in question. In this study, we tested the catalytic activity of La-based perovskites and others at industrial conditions. For better comparability, the tests are carried out on dense and polished pelettes with a well-defined surface area. Post-mortem analysis shows that the most researched materials are unstable at industrial conditions. However, one candidate showed excellent stability far beyond the commercial operation window, with only minor signs of degradation after 200h at 150°C, while possessing excellent intrinsic activity, with an overpotential of 240mV at 10mA/cm2 ECSA.Furthermore, perovskites are an excellent host for exsolution, which is the partial decomposition of the host material to form well-dispersed and anchored nanoparticles on the surface of the host. We have used the exsolution process to enhance the catalytic activity even further, and short-term stability tests confirm the presence of the exsolved particles after several hours of operation at industrial conditions. To the best of our knowledge, this study shows the first report of exsolved catalysts under industrial operating conditions.[1] Liu, L. B., Yi, C., Mi, H. C., Zhang, S. L., Fu, X. Z., Luo, J. L., & Liu, S. (2024). Perovskite Oxides Toward Oxygen Evolution Reaction: Intellectual Design Strategies, Properties and Perspectives. In Electrochemical Energy Reviews (Vol. 7, Issue 1). Springer Nature Singapore. https://doi.org/10.1007/s41918-023-00209-2[2] Jo, H., Yang, Y., Seong, A., Jeong, D., Kim, J., Joo, S. H., Kim, Y. J., Zhang, L., Liu, Z., Wang, J. Q., Kwak, S. K., & Kim, G. (2022). Promotion of the oxygen evolution reaction: Via the reconstructed active phase of perovskite oxide. Journal of Materials Chemistry A, 10(5), 2271–2279. Figure 1
Read full abstract