ABSTRACT The cascade heat pump (CHP) system shows significant potential in generating high-temperature steam by upgrading the ambient heat, whose energy efficiency is constrained by the large temperature difference between the air source and terminal output. This paper integrates vapor injection (VI) technology into both low-temperature and high-temperature stages of CHP system. A thermodynamic model of the vapor injection cascade heat pump (VI-CHP) system is constructed utilizing Aspen Hysys. Furthermore, the effects of intermediate temperature, VI separators’ temperatures, evaporator superheat and condenser subcooling on COP are analyzed. Simulation results demonstrated that the VI-CHP with dual-stage VI effectively enhances efficiency, reaching a nominal COP of 2.17, which indicates 8.6% improvement over the CHP system without VI. This paper analyzes the variation of system operation at intermediate temperatures from 45°C to 65°C, low-temperature flasher outlet steam temperatures from 33°C to 45°C, high-temperature flasher outlet steam temperatures from 74°C to 86°C, and superheat and subcooling degrees from 0°C to 10°C. Sensitivity analysis shows that maximum COP can attain 2.67 under the specified operational parameters. Finally, the impact of separators’ temperatures on the exergy efficiency is discussed. It is revealed that the exergy efficiency of the proposed system can reach 2.67.
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