Abstract The present paper explores the development of novel recyclable and reprocessable nanocomposites with enhanced shape memory (SM) capability Digital Light Processing 3D printing technology. More specifically, the developed Covalent Adaptable Network is based on polyurethane containing Diels Alder bonds reinforced with carbon nanotubes (CNTs), where the dynamic bonds enable recyclability and reprocessability, whereas CNT addition allows obtaining electrically conductive nanocomposites. In this sense, the nanocomposites exhibited significant Joule heating capabilities, which were used to trigger the SM cycle.
First, CNT contents and thermal treatments were tuned to optimize SM capabilities in a conventional oven, seeking for obtaining a stable temporary shape at room temperature. Then, the SM capabilities triggered by Joule heating were characterized. Here, the optimized nanocomposites showed excellent shape fixity and recovery ratios (both above 95 %) when triggering the SM by the Joule effect. This heating method was proven to be low energy-consuming (around 1 W), as well as allowing fast, remote, and selective activation, being the latter the ability to trigger the SM in a specific area of the specimen as desired, which was demonstrated with a hand-like proof-of-concept by selectively recovering the permanent shape of each finger.
Finally, the 3D-printed specimens were turned into powder and reprocessed using a powder processing tool, obtaining a still electrically conductive part with a different geometry given the DA adduct formations.
In summary, the multifunctional and smart capabilities of the developed nanocomposites make them suitable for applications such as soft robotics or actuators with an extended useful life, promoting sustainability.
Read full abstract