Abstract This study focuses on applying ultrasonic non-destructive testing (UT) technology in industrial pipeline inspection, exploring the physical basis of ultrasound and its effectiveness in pipeline defect detection to improve industrial pipeline safety and reliability. We present the basic physical principles of ultrasound, including its propagation properties and reflection mechanisms. The research methodology includes the analysis of the reflection and refraction characteristics of the ultrasonic technology on different curved surfaces of the pipeline, as well as the establishment of probabilistic models to analyze the inspection data. The results show that the ultrasonic detection technology has a high degree of accuracy in detecting pipeline defects. For example, after 40 repeated inspections, the measurement errors of defect length and depth were less than 10%, of which the length measurement error of defect 2 was 7.14% and the depth error was 7.54%. The conclusion shows that ultrasonic non-destructive testing technology can be effectively applied to the safety inspection of industrial pipelines with high reliability and accuracy, which is of great significance for ensuring industrial safety.
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