Enhanced Oxygen Reduction Reaction Activity Research Articles

CuFe nanoparticles coupled Cu–Nx for enhancing oxygen reduction reaction

For the large-scale development of zinc-air batteries (ZABs), designing efficient, and cost-effective oxygen reduction reaction (ORR) electrocatalysts is crucial yet challenging. Herein, CuFe nanoparticles coupled with Cu–Nx active sites co-anchored on 2D nitrogen–doped porous carbon nanosheets (CuFe@Cu–N–C) were obtained by the pyrolysis of Cu–MOF–74, nitrogen source, and ferric salt. The 2D porous carbon structure and the coupling effect between CuFe nanoparticles and Cu–Nx active sites endowed the CuFe@Cu–N–C electrocatalyst with excellent ORR electrocatalytic performance. Consequently, the CuFe@Cu–N–C electrocatalyst exhibited enhanced ORR activity with a higher half–wave potential than Cu–N–C, surpassing even that of the commercial 20% Pt/C by 21mV in alkaline media. Additionally, the CuFe@Cu–N–C electrocatalyst exhibited superior ORR stability to commercial 20% Pt/C. Primary ZABs assembled with the CuFe@Cu–N–C as the cathode ORR electrocatalyst also showed excellent electrochemical properties. The work shows that the prepared CuFe@Cu–N–C electrocatalyst can serve as an ideal alternative to Pt-based catalysts for ZABs.

A networked iron and nitrogen-doped ZIF-8/MWCNTs heterostructure for oxygen reduction reaction.

Zeolitic Imidazolate Frameworks-8 (ZIF-8) is commonly used as an ideal precursor for non-noble metal catalysts because of its high specific surface area, ultra-high porosity, and N-rich content. Upon pyrolyzing ZIF-8 at 900 °C in Ar, the resulting material, referred to as Z8, displayed good activity toward the oxygen reduction reaction (ORR). Then the ZIF-8 was mixed with various conductive carbon materials, such as multiwall carbon nanotubes (MWCNTs), Acetylene black (ACET), Vulcan XC-72R (XC-72R), and Ketjenblack EC-600JD (EC-600JD), to form Z8 composites. The Z8/MWCNTs composite exhibited enhanced ORR activity owing to its network structure, meso-/microporous hierarchical porous structure, improved electrical conductivity, and graphitization. Subsequently, iron and nitrogen co-doping is achieved through the pyrolysis of a mixture comprising Fe, N precursor, and ZIF-8/MWCNTs, which is denoted as FeN-Z8/MWCNTs. The intrinsically high electrical conductivity of MWCNTs facilitated efficient electron transfer during the ORR, while the meso-/microporous hierarchical porous structure and network structure of Fe, N co-doped ZIF-8/MWCNTs promoted oxygen transport. The presence of Fe-containing species in the catalyst acted as activity centers for ORR. This strategy of preparing Z8 composites and modifying them with Fe, N co-doping offers an insightful approach to designing cost-effective electrocatalysts.

Boosting oxygen reduction electrocatalytic performance of Cu-Nx by modulating electron structure via construction of Cu-Nx and Cu nanocluster coupling catalyst

The utilization of atom-dispersed Cu-Nx site catalysts holds significant promise as a replacement for commercial Pt/C catalyst in the context of oxygen reduction catalysts. However, practical application of these catalysts has been hindered by their insufficient catalytic activity. It is imperative to enhance the oxygen reduction reaction (ORR) catalytic activity of the Cu-Nx catalysts by manipulating electronic structure of the Cu-Nx site. This study presents the synthesis of a composite catalyst, formed by coupling Cu nanoclusters and Cu-Nx catalysts through pyrolysis of protein-Cu2+ gel followed by acid-leaching treatment. The resultant composite catalyst demonstrates superior ORR activity as compared to isolated Cu-Nx catalysts under alkaline conditions. Through density functional theory (DFT) calculations, the synergistic mechanism of the coupled Cu nanoclusters and Cu-Nx for ORR catalytic activity is elucidated. The proximity of the Cu nanoclusters (Cu4) to the central Cu atom of Cu-Nx (CuN4) in the composite catalyst causes a shift in the d-band center of the active Cu site towards the Fermi level. This shift strengthens the binding energy of O2 adsorption, reduces ORR overpotential, and combines with favorable electron transfer from Cu nanoclusters to Cu-Nx sites, thereby enhancing ORR activity. These findings contribute novel insights into the enhancement of ORR catalysis performance through the manipulation of electron structures via nano-sized metal clusters.

Constructing Directional Electrostatic Potential Difference via Gradient Nitrogen Doping for Efficient Oxygen Reduction Reaction.

Nitrogen doping has been recognized as an important strategy to enhance the oxygen reduction reaction (ORR) activity of carbon-encapsulated transition metal catalysts (TM@C). However, previous reports on nitrogen doping have tended to result in a random distribution of nitrogen atoms, which leads to disordered electrostatic potential differences on the surface of carbon layers, limiting further control over the materials' electronic structure. Herein, a gradient nitrogen doping strategy to prepare nitrogen-deficient graphene and nitrogen-rich carbon nanotubes encapsulated cobalt nanoparticles catalysts (Co@CNTs@NG) is proposed. The unique gradient nitrogen doping leads to a gradual increase in the electrostatic potential of the carbon layer from the nitrogen-rich region to the nitrogen-deficient region, facilitating the directed electron transfer within these layers and ultimately optimizing the charge distribution of the material. Therefore, this strategy effectively regulates the density of state and work function of the material, further optimizing the adsorption of oxygen-containing intermediates and enhancing ORR activity. Theoretical and experimental results show that under controlled gradient nitrogen doping, Co@CNTs@NG exhibits significantly ORR performance (Eonset=0.96V, E1/2=0.86V). At the same time, Co@CNTs@NG also displays excellent performance as a cathode material for Zn-air batteries, with peak power density of 132.65mAcm-2 and open-circuit voltage (OCV) of 1.51V. This work provides an effective gradient nitrogen doping strategy to optimize the ORR performance.

Ceria-modified palladium-based catalysts as high-performance electrocatalysts for oxygen reduction and formic acid oxidation

Recently, a primary challenge hindering the commercialization of direct fuel cells is the development of robust nonplatinum electrocatalysts to improve the performance of the oxygen reduction reaction (ORR) and formic acid oxidation reaction (FAOR). In this paper, polyol reduction and high temperature calcination carbonization were used to improve the conductivity of the catalyst by the modification of rare earth Ce. Pd has similar properties to Pt, with one-fifth of the properties of Pt, and the rare earth elements have low electronegativity, making it easy to supply electrons and fill Pd's antibonding orbitals. Rare Earth elements effectively enhance ORR activity by making palladium more metallic. The high-activity, low-cost and high-stability electrocatalytic ORR and FAOR catalysts PdxCe/C were designed. After a series of testing methods, the physical properties and electrochemical properties were characterized, and the optimum structure and composition were selected. The stability of the catalyst with the optimal structure and composition was assessed, and it was applied to various composite batteries to verify its capability in practical application.

Tri‐Metallic Catalyst for Oxygen Evolution Reaction Enables Continuous Operation of Anion Exchange Membrane Electrolyzer at 1A cm−2 for Hundreds of Hours

AbstractAlthough numerous efforts are made to synthesize active electrocatalysts for green hydrogen production; catalyst stability, and facile synthesis to scale up the production are still challenging. Herein, the production of novel non‐PGM catalysts for the oxygen reduction reaction (OER) in an alkaline aqueous medium is reported, which is based on the synthesis of a trimetallic metal–organic framework (MOF) precursors. Fine‐tuning of the composition of the metal centers (Ni, Co, and Fe) shows a great effect on OER activity after the MOF undergoes dynamic chemical and structural transformations under OER conditions. In situ characterization reveals the origin of OER activity enhancement as metals’ oxidation state increases, inducing compressive mechanical strain on metal centers, enhancing the electronic conductivity through the formation of oxygen vacancies, and stronger metal–oxygen covalency. Catalysts are used in membrane electrode assembly (MEA) setup within an industrial full‐cell anion exchange membrane electrolyzer (AEMEC), showing a stable performance for 550 h without noticeable decay at 750 and 1000 mA cm−2 industrial level current densities.

Hybrid high-performance oxygen reduction reaction Fe–N–C electrocatalyst for anion exchange membrane fuel cells

Atomically dispersed active sites and hierarchical porosity in Fe–N–C catalyst materials are essential for efficient oxygen reduction reaction (ORR) electrocatalysis and effective mass transport, respectively. However, the majority of these catalysts fail to deliver outstanding electrocatalytic activity and stumble when used as cathode materials in fuel cells. Herein, we developed a catalyst with partially transformed metallic Fe into Fe-Nx sites embedded in the carbonaceous matrix, and its excellent electrocatalytic performance is attributed to the hybrid nanoparticles and built-in Fe-Nx site structures. The optimized Fe@Fe–N–C catalyst was tested for ORR performance both ex-situ using the rotating (ring)-disk electrode technique and in an anion exchange membrane fuel cell (AEMFC). The Fe@Fe–N–C electrocatalyst exhibited remarkably enhanced ORR activity in alkaline media with a half-wave potential of 0.822 V vs. reversible hydrogen electrode (RHE) and showed the maximum power density (Pmax) of 242 mW cm−2 in an AEMFC test, surpassing the peak power density obtained from the Pt/C cathode catalyst (Pmax = 220 mW cm−2) under H2–O2 conditions. Therefore, the study provides a promising prospect for designing improved, cost-effective, and noble metal-free electrocatalysts for achieving high performance in AEMFCs.

Uncovering Structural Evolution during the Dealloying Process in Pt-Based Oxygen-Reduction Catalyst.

The comprehensive understanding toward the dealloying process is crucial for designing alloy catalysts employed in the oxygen reduction reaction (ORR). However, the specific leaching procedure and subsequent reconstruction of the dealloyed catalyst still remain unclear. Herein, we employ in situ X-ray absorption fine structure spectroscopy to monitor the dealloying process of a two-dimensional PtTe ordered alloy, known for its enhanced ORR activity. Our findings reveal the unsynchronous evolutions of Pt and Te sites, wherein the Pt component undergoes a structural transformation prior to the complete leaching of Te, leading to the formation of a defect-rich Pt catalyst. This dealloyed catalyst exhibits a significant enhancement in ORR activity, featuring a half-wave potential of 0.90 V versus the reversible hydrogen electrode and a mass activity of 0.62 A mgPt-1, outperforming the performance of commercial Pt/C counterpart. This in-depth understanding of the dealloying mechanism enriches our knowledge for the development of high-performance Pt-based alloy catalysts.

Deciphering the linear relationship in the activity of the oxygen reduction reaction on Pt electrodes: A decisive role of adsorbates

Despite substantial efforts in developing high-performance catalysts for the oxygen reduction reaction (ORR), the persistent challenge lies in the high onset overpotential of the ORR, and the effect of the electrolyte solution cannot be ignored. Consequently, we have systematically investigated the impact of adsorbate species and concentration, as well as solution pH, on the ORR activity on Pt(111) and Pt(poly) electrodes. The results all tend to establish a linear quantitative relationship between the onset potential for ORR and the adsorption equilibrium potential of the adsorbate. This finding indicates the decisive role of adsorbates in the onset potential for ORR, suggesting that the adsorption potential of adsorbates can serve as an intuitive criterion for ORR activity. Additional support for this conclusion is derived from experimental results obtained from the oxygen evolution reaction on Pt(poly) with different adsorbate species and from the hydrogen evolution reaction on Pt(111) with iodine adsorption. We further propose both an empirical equation for the onset potential for ORR and the concept of a potential-regulated adsorbate shielding effect to elucidate the influence of adsorbates on ORR activity. This study provides new insights into the high onset overpotential of the ORR and offers potential strategies for predicting and enhancing ORR activity in the future.

Collective Effect in a Multicomponent Ensemble Combining Single Atoms and Nanoparticles for Efficient and Durable Oxygen Reduction

AbstractMetal single‐atom catalysts represent one of the most promising non‐noble metal catalysts for the oxygen reduction reaction (ORR). However, they still suffer from insufficient activity and, particularly, durability for practical applications. Leveraging density functional theory (DFT) and machine learning (ML), we unravel an unexpected collective effect between FeN4OH sites, CeN4OH motifs, Fe nanoparticles (NPs), and Fe−CeO2 NPs. The collective effect comprises differently‐weighted electronic and geometric interactions, whitch results in significantly enhanced ORR activity for FeN4OH active sites with a half‐wave potential (E1/2) of 0.948 V versus the reversible hydrogen electrode (VRHE) in alkaline, relative to a commercial Pt/C (E1/2, 0.851 VRHE). Meanwhile, this collective effect endows the shortened Fe−N bonds and the remarkable durability with negligible activity loss after 50,000 potential cycles. The ML was used to understand the intricate geometric and electronic interactions in collective effect and reveal the intrinsic descriptors to account for the enhanced ORR performance. The universality of collective effect was demonstrated effective for the Co, Ni, Cu, Cr, and Mn‐based multicomponent ensembles. These results confirm the importance of collective effect to simultaneously improve catalytic activity and durability.

Collective Effect in a Multicomponent Ensemble Combining Single Atoms and Nanoparticles for Efficient and Durable Oxygen Reduction.

Metal single-atom catalysts represent one of the most promising non-noble metal catalysts for the oxygen reduction reaction (ORR). However, they still suffer from insufficient activity and, particularly, durability for practical applications. Leveraging density functional theory (DFT) and machine learning (ML), we unravel an unexpected collective effect between FeN4OH sites, CeN4OH motifs, Fe nanoparticles (NPs), and Fe-CeO2 NPs. The collective effect comprises differently-weighted electronic and geometric interactions, whitch results in significantly enhanced ORR activity for FeN4OH active sites with a half-wave potential (E1/2) of 0.948 V versus the reversible hydrogen electrode (VRHE) in alkaline, relative to a commercial Pt/C (E1/2, 0.851 VRHE). Meanwhile, this collective effect endows the shortened Fe-N bonds and the remarkable durability with negligible activity loss after 50,000 potential cycles. The ML was used to understand the intricate geometric and electronic interactions in collective effect and reveal the intrinsic descriptors to account for the enhanced ORR performance. The universality of collective effect was demonstrated effective for the Co, Ni, Cu, Cr, and Mn-based multicomponent ensembles. These results confirm the importance of collective effect to simultaneously improve catalytic activity and durability.

A stepwise thermal migration for inducing copper nanoparticles to boost oxygen reduction activity of single-atomic copper sites

Although single-atom M-N-C electrocatalysts have demonstrated their potential in metal-air batteries and fuel cells, their activity for oxygen reduction reaction (ORR) needs to be further improved. Regulating the electronic structure of M-Nx single sites to accelerate the activity and simultaneously directly identify the enhancement mechanisms is highly desirable but remains a challenge. Here we propose a stepwise thermal migration strategy to in situ introducing Cu nanoparticles (Cu-NPs) adjacent to single atoms Cu (Cu-SAs) confined into hierarchically porous carbon. The optimization of the electronic structure of the Cu-Nx site by adjacent Cu nanoparticles is confirmed by both enhanced ORR activity and theoretical calculations. The optimized CuSA-NP@NC exhibits a more positive half-wave potential (0.870 V) than CuSA@NC (0.842 V) and superior stability with an 86.6% ORR current retention after 24 hours of chronoamperometric test in alkaline electrolyte. When utilized as an air cathode in rechargeable Zn-air batteries, CuSA-NP@NC displays a high-power density of 224.1 mWcm−2 and a specific capacity of 802.0 mAh g−1. Theoretical calculations demonstrate that the introduction of Cu-NPs endows the Cu-N4 site with an enriched electron density, which optimizes the adsorption/desorption of ORR intermediates on the Cu-N4 sites. This work reports an effective way and provides insights into the ORR activity improvement of single-atom electrocatalysts.

Site-specific reactivity of stepped Pt surfaces driven by stress release.

Heterogeneous catalysts are widely used to promote chemical reactions. Although it is known that chemical reactions usually happen on catalyst surfaces, only specific surface sites have high catalytic activity. Thus, identifying active sites and maximizing their presence lies at the heart of catalysis research1-4, in which the classic model is to categorize active sites in terms of distinct surface motifs, such as terraces and steps1,5-10. However, such a simple categorization often leads to orders of magnitude errors in catalyst activity predictions and qualitative uncertainties of active sites7,8,11,12, thus limiting opportunities for catalyst design. Here, using stepped Pt(111) surfaces and the electrochemical oxygen reduction reaction (ORR) as examples, we demonstrate that the root cause of larger errors and uncertainties is a simplified categorization thatoverlooks atomic site-specific reactivity driven by surface stress release. Specifically, surface stress release at steps introduces inhomogeneous strain fields, with up to 5.5% compression, leading to distinct electronic structures and reactivity for terrace atoms with identical local coordination, and resulting in atomic site-specific enhancement of ORR activity. For the terrace atoms flanking both sides of the step edge, the enhancement is up to 50 times higher than that of the atoms in the middle of the terrace, which permits control of ORR reactivity by either varying terrace widths or controlling external stress. Thus, the discovery of the above synergy provides a new perspective for both fundamental understanding of catalytically active atomic sites and design principles of heterogeneous catalysts.

High-Density CoSe2 Sites Embedded within 2D Porous N-Doped Carbon for High-Performance Oxygen Reduction Reaction Electrocatalysis.

Designing and fabricating efficient and stable nonprecious metal-based oxygen reduction reaction (ORR) electrocatalysts is a pressing and challenging task for the pursuit of sustainable new energy devices. Herein, porous P-CoSe2@NC electrocatalysts with high-density carbon-coated CoSe2 sites were successfully fabricated based on a pyridyl-porphyrinic metal-organic framework (Co-TPyP MOF) via a molten salt-assisted synthesis method. The hierarchical pore and N-doping carbon substrate of P-CoSe2@NC promotes mass transfer and electron-transfer efficiency, which is beneficial to maximize CoSe2 site utilization. Well-designed P-CoSe2@NC exhibits efficient ORR catalytic activity with a high half-wave potential of 0.863 V and excellent catalytic stability. Meanwhile, rechargeable aqueous primary/quasi-solid-state ZABs based on a P-CoSe2@NC air cathode show a high peak power density and exceptional operating stability, catering to the demands of practical applications. The qualified performance and structure stability of the electrocatalytic system may be mainly attributed to the protection of the CoSe2 nanoparticle by the coated carbon layer. Given the rational design of the structure and the component of the electrocatalyst with enhanced ORR activity, we believe that this work has provided a reliable pathway to the development of high-performance transition-metal chalcogenides for energy-storage and -conversion devices.

Ferredoxin-Inspired Design of S-Synergized Fe-Fe Dual-Metal Center Catalysts for Enhanced Electrocatalytic Oxygen Reduction Reaction.

Dual-metal center catalysts (DMCs) have shown the ability to enhance the oxygen reduction reaction (ORR) owing to their distinctive structural configurations. However, the precise modulation of electronic structure and the in-depth understanding of synergistic mechanisms between dual metal sites of DMCs at the atomic level remain challenging. Herein, mimicking the ferredoxin, Fe-based DMCs (Fe2N6-S) are strategically designed and fabricated, in which additional Fe and S sites are synchronously installed near the Fe sites and serve as "dual modulators" for coarse- and fine-tuning of the electronic modulation, respectively. The as-prepared Fe2N6-S catalyst exhibits enhanced ORR activity and outstanding Zinc-air (Zn-air) battery performance compared to the conventional single Fe site catalysts. The theoretical and experimental results reveal that introducing the second metal Fe creates a dual adsorption site that alters the O2 adsorption configuration and effectively activates the O─O bond, while the synergistic effect of dual Fe sites results in the downward shift of the d-band center, facilitating the release of OH*. Additionally, local electronic engineering of heteroatom S for Fe sites further facilitates the formation of the rate-determining step OOH*, thus accelerating the reaction kinetics.

Multiple Metal-Nitrogen Bonds Synergistically Boosting the Activity and Durability of High-Entropy Alloy Electrocatalysts.

The development of Pt-based catalysts for use in fuel cells that meet performance targets of high activity, maximized stability, and low cost remains a huge challenge. Herein, we report a nitrogen (N)-doped high-entropy alloy (HEA) electrocatalyst that consists of a Pt-rich shell and a N-doped PtCoFeNiCu core on a carbon support (denoted as N-Pt/HEA/C). The N-Pt/HEA/C catalyst showed a high mass activity of 1.34 A mgPt-1 at 0.9 V for the oxygen reduction reaction (ORR) in rotating disk electrode (RDE) testing, which substantially outperformed commercial Pt/C and most of the other binary/ternary Pt-based catalysts. The N-Pt/HEA/C catalyst also demonstrated excellent stability in both RDE and membrane electrode assembly (MEA) testing. Using operando X-ray absorption spectroscopy (XAS) measurements and theoretical calculations, we revealed that the enhanced ORR activity of N-Pt/HEA/C originated from the optimized adsorption energy of intermediates, resulting in the tailored electronic structure formed upon N-doping. Furthermore, we showed that the multiple metal-nitrogen bonds formed synergistically improved the corrosion resistance of the 3d transition metals and enhanced the ORR durability.

Elucidating the role of interface of Cu-Co hybrid metal oxide for oxygen reduction reaction in Zn-air batteries

Energy security and sustainable energy are becoming more crucial in the current situation. As a result, fuel cells and metal-air batteries have recently received a lot of interest. However, these devices' main drawbacks are the slowness of the oxygen reduction reaction (ORR) and the expense of the catalyst. The necessity for high-performance noble-metal-free electrocatalysts is therefore urgent. This paper describes a CuOx-Co3O4-based heterostructure with nitrogen-doped carbon support (Cu/CuOx-Co3O4/NC-700) as an effective, durable, inexpensive ORR catalyst. The catalyst exhibits good ORR activity with a half-wave potential of 0.81 V vs. RHE with a 6.5 mA cm−2 limiting current density. The observed ORR performances are comparable with benchmark Pt/C catalysts. The Zn-air battery (ZAB), utilizing the synthesized Cu/CuOx-Co3O4/NC-700 catalyst, produces a high open circuit voltage (OCV) of 1.41 V. The catalyst also exhibits a superior specific capacity of 820 mAh gZn−1 and a higher peak power density of 103 mW cm−2. Cu/CuOx-Co3O4 and NC have a strong synergistic impact and are responsible for the enhanced ORR activity. Hence, Cu/CuOx-Co3O4 heterostructures introduced oxygen vacancies, high surface area, desirable charge transfer, and unsaturated chemical bonds in the interface to create a charge redistribution. As a result, the catalytic activity has improved significantly.

Electrochemical Performance of Metal-Free Carbon-Based Catalysts from Different Hydrothermal Carbonization Treatments for Oxygen Reduction Reaction.

This research investigates the difference between products obtained through two hydrothermal carbonization treatments. Our aim is to synthesize metal-free, carbon-based catalysts for the oxygen reduction reaction (ORR) to serve as efficient and cost-effective alternatives to platinum-based catalysts. Catalysts synthesized using the traditional hydrothermal approach exhibit a higher electrocatalytic activity for ORR in alkaline media, despite their more energy-intensive production process. The superior performance is attributed to differences in the particle morphology and the chemical composition of the particle surfaces. The presence of functional groups on the surfaces of catalysts obtained via a traditional approach significantly enhances ORR activity by facilitating deprotonation reactions in an alkaline environment. Our research aims to provide a reference for future investigations, shifting the focus to the fine-tuning of surface chemical compositions and morphologies of metal-free catalysts to enhance ORR activity.

Disentangling the Activity‐Stability Trade‐Off of Pyrrolic N‐Coordinated Fe─N4 Catalytic Sites for Long‐Life Oxygen Reduction Reaction in Acidic Medium

AbstractFe─N─C materials with Fe─N4 sites are considered as most promising non‐precious metal‐based electrocatalysts for low‐cost proton‐exchange‐membrane fuel cells (PEMFCs). Breaking the trade‐off between activity and stability has been a long‐standing challenge in the field of acidic oxygen reduction reaction (ORR). Herein, a “top‐down” thermally‐driven strategy is developed to achieve highly active pyrrolic N‐coordinated Fe sites in a high spin state with Fe atomic cluster (Fen@Fe─Npyrr─C) and discover that the neighboring Fen cluster can synergistically stabilize such vulnerable Fe─N4 sites by inhibiting their protonation. Consequently, the Fen@Fe─Npyrr─C catalysts exhibit much enhanced ORR activity and stability, endowing PEMFCs with a high power density of 804.6 mW cm−2 (testing conditions: 80 °C, 100% RH, 2.0 bar) and over 100 h durability (at 0.5 V). These findings open up opportunities for the exploration of durable Fe─N─C ORR electrocatalysts for non‐precious metal‐based PEMFCs and other applications.

Synergistic dual sites of Zn-Mg on hierarchical porous carbon as an advanced oxygen reduction electrocatalyst for Zn-air batteries.

The development of cost-effective and high-performance non-noble metal catalysts for the oxygen reduction reaction (ORR) holds substantial promise for real-world applications. Introducing a secondary metal to design bimetallic sites enables effective modulation of a metal-nitrogen-carbon (M-N-C) catalyst's electronic structure, providing new opportunities for enhancing ORR activity and stability. Here, we successfully synthesized an innovative hierarchical porous carbon material with dual sites of Zn and Mg (Zn/Mg-N-C) using polymeric ionic liquids (PILs) as precursors and SBA-15 as a template through a bottom-up approach. The hierarchical porous structure and optimized Zn-Mg bimetallic catalytic centers enable Zn/Mg-N-C to exhibit a half-wave potential of 0.89 V, excellent stability, and good methanol tolerance in 0.1 M KOH solution. Theoretical calculations indicated that the Zn-Mg bimetallic sites in Zn/Mg-N-C effectively lowered the ORR energy barrier. Furthermore, the Zn-air batteries assembled based on Zn/Mg-N-C demonstrated an outstanding peak power density (298.7 mW cm-2) and superior cycling stability. This work provides a method for designing and synthesizing bimetallic site catalysts for advanced catalysis.