Enhanced Heat Dissipation Research Articles

Highly Intrinsic Thermal Conductivity of Aramid Nanofiber Films by Manipulating Intermolecular Hydrogen Bonding Interactions

AbstractLightweight, flexible, and thermostable thermally conductive materials are essential for enhancing heat dissipation efficiency in advanced electronics. The development of intrinsic thermally conductive polymers is the key to expanding the space for improving the thermal conductivity of polymer‐based thermal management materials. In order to balance the thermal conductivity and mechanical performance of bulk polymers, thermally conductive aramid nanofiber (ANF) films are assembled by manipulating the proton‐donating ability of solvents. Compared to water as a conventional proton donor, ethanol‐induced multi‐scale structures composed of dense hydrogen bonding interaction, large grain size, and uniform fiber topology endow the resulting ANF films with enhanced intrinsic thermal conductivity up to 5.05 W m−1 K−1 with a 34% increase, salient mechanical performance with the tensile strength of 181.4 MPa, and exceptional thermal stability higher than 500 °C. These outstanding properties of ANF films provide many possibilities for the preparation of polymer‐based thermally conductive materials.

Statistical analysis of bioconvective EMHD tangent hyperbolic nanofluid with thermal radiation and heat source/sink

AbstractThis study examines the influence of thermal radiation and heat source/sink of the tangent hyperbolic fluid on EMHD boundary layer flow through stretching sheets. Motile gyrotactic microorganism is considered in the fluid flow and the flow is analyzed with the impact of thermal radiation, heat source/sink, and electromagnetohydrodynamic. By utilizing the proper similarity transformations, partial differential systems are converted to ordinary differential systems. The Runge–Kutta fifth‐order method with shooting technique is used in the converted systems to solve numerically. Velocity, temperature, concentration, and microorganism density profile are discussed and represented graphically. The numerical values of drag force rate, heat transfer rate, mass transfer rate, and density of motile microorganisms are specified, compared, and results enhancement in heat transfer rate as 64.31% by radiation parameter, mass transfer rate as 97.28% by heat source/sink parameter and microorganism density rate as 28.33% by Peclet number, respectively. The buoyancy parameter diminishes the drag force by 30.39%. The multiple and quadratic regression coefficient for adjusted , multiple , residual standard error, F‐statistic, and p‐value is estimated for skin friction, Nusselt number, Sherwood number, and density of microorganism. It has significant applications which are widely used to transport biological material in bio‐microfluidics, enhance heat dissipation in high‐performance electronics, thermal management systems on spacecraft and satellites, and solar energy systems.

Research on control strategy of electric vehicle thermal management system motor

Abstract The low efficiency and difficulty in low-temperature heating are the challenges currently faced by the thermal management system of new energy vehicles. A multi-heat source vehicle thermal management system for waste heat cascade recovery and utilization was proposed, and the performance of the vehicle thermal management system was studied through a combination of component testing and one-dimensional simulation. Based on a one-dimensional simulation model, the characteristics of the motor waste heat source are analyzed. The increase in the inlet water temperature of the motor coolant will lead to enhanced heat dissipation of the motor to the air, resulting in a waste of motor waste heat. Based on the results of the analysis, an energy cascade management strategy is constructed. The optimal heating mode is selected by collecting temperature signals such as motors, and the cut-off valve is controlled through logic gates to achieve flexible switching of different modes. The system effectively reduces the energy consumption of thermal management systems, which is of great significance for developing thermal management systems for new energy vehicles.

Optimized design of contact interfaces for enhanced heat dissipation in flip-chip package

Optimized design of contact interfaces for enhanced heat dissipation in flip-chip package

The Role of Thermal Analysis in Engine Fin Design: Insights and Perspectives

Objective: The study aims to address the significance of fins in enhancing the heat transfer rate of engine cylinders and highlight their applications and advancements in various fields. Methods: Thermal analysis of fins using ANSYS Workbench is an invaluable tool for engineers and researchers in determining and optimizing the heat transfer characteristics of finned structures. ANSYS Workbench provides a comprehensive platform for evaluating the performance of fins in various applications using simulations of computational fluid dynamics (CFD) and finite element analysis (FEA). With ANSYS Workbench, it is possible to assess the thermal behaviour of fins under a variety of conditions, such as variable boundary conditions and thermal loads. Some significant recent patents on Engine fin are also discussed in this review article. Results: Fins are designed to maximize contact with the surrounding air or coolant, thereby facilitating engine heat transfer to the surrounding environment. Engineers can enhance heat dissipation capabilities by considering parameters such as fin geometry, density, material selection, and manufacturing techniques while minimizing associated drawbacks. Conclusion: The numerous applications of fins highlighted in this review article will encourage researchers to find novel strategies to improve heat transfer by employing fins for use in a variety of sectors.

Evaluation of Thermal and Mechanical Properties of Bi-In-Sn/WO3 Composites for Efficient Heat Dissipation.

Phase change materials (PCMs) offer promising solutions for efficient thermal management in electronic devices, energy storage systems, and renewable energy applications due to their capacity to store and release significant thermal energy during phase transitions. This study investigates the thermal and physical properties of Bi-In-Sn/WO3 composites, specifically for their use as phase change thermal interface materials (PCM-TIMs). The Bi-In-Sn/WO3 composite was synthesized through mechanochemical grinding, which enabled the uniform dispersion of WO3 particles within the Bi-In-Sn alloy matrix. The addition of WO3 particles markedly improved the composite's thermal conductivity and transformed its physical form into a putty-like consistency, addressing leakage issues typically associated with pure Bi-In-Sn alloys. Microstructural analyses demonstrated the existence of a continuous interface between the liquid metal and WO3 phases, with no gaps, ensuring structural stability. Thermal performance tests demonstrated that the Bi-In-Sn/WO3 composite achieved improved thermal conductivity, and reduced volumetric latent heat, and there was a slight increase in thermal contact resistance with higher WO3 content. These findings highlight the potential of Bi-In-Sn/WO3 composites for utilization as advanced PCM-TIMs, offering enhanced heat dissipation, stability, and physical integrity for high-performance electronic and energy systems.

Heat transfer enhancement in magnetohydrodynamic hybrid nanofluids over a Bi-directional extending sheet with slip and convective conditions

The hybrid nanofluids can enhance cooling systems in microelectronics by enhancing heat dissipation from processes which makes them vital for maintaining optimal performance. They are also beneficial in solar systems where efficient heat transfer is essential for exploiting the energy detention. Thus, this study has studied the three-dimensional flow of a water-based hybrid nanofluid comprising of Fe3O4 and CuO nanoparticles on a bi-directional extending sheet. The bi-directional extending sheet is subjected to thermal convective and velocity slip conditions. In addition, the effects of heat source, magnetic field, thermal radiation, viscous dissipation, and Joule heating are employed. The partial differential equations (PDEs) that represent the mathematical model are subsequently converted to ordinary differential equations (ODEs) by applying the appropriate similarity variables. The shooting technique is incorporated to determine the computational solution of the converted ODEs. The effectiveness of the current study is confirmed by published results, which also validate the current outcomes. Based on the results, it is concluded that CuO and Fe3O4 solid nanoparticle volume fractions improved the thermal distribution while decreasing the velocity distributions along x and y-axes. The thermal distribution is improved by the thermal heat source, thermal radiation, thermal Biot number, and thermal Eckert numbers. CuO-water nanofluid has a higher velocity panel than CuO-Fe3O4/water hybrid nanofluid. Conversely, the CuO-Fe3O4/water hybrid nanofluid has a higher thermal profile than the CuO-water nanofluid. CuO-water nanofluid flow has higher surface drags than CuO-Fe3O4/water hybrid nanofluid flow. CuO-water nanofluid has a lower heat transfer rate than CuO-Fe3O4/water hybrid nanofluid.

Impacts of material design on heat dissipation and power handling of acoustic-wave devices based on bonding wafers

Heat dissipation in surface acoustic wave (SAW) devices has never been researched in detail previously. With the arrival of the 5G era, more SAW devices with more complicated structures such as bonding wafers need to be integrated, easily leading to heat accumulation, so investigating heat dissipation in SAW devices is now necessary and urgent. Learning from the thermal-management researches in other fields and considering the mechanism and properties of SAW devices, this work believes that optimizing material design is efficient for heat dissipation enhancement. Therefore, this work for the first time systematically investigates the impacts of material design on heat dissipation and power handling which is significantly influenced by heat dissipation, building up a thermal-management theory for SAW devices based on bonding wafers. This work proposes a theoretical thermal calculation method for SAW devices, building a model and coding a calculation program. This work develops an experimental method by which the impacts of material design on heat dissipation can be deduced from those on power handling, designing and fabricating band-8 duplexers based on bonding wafers with different material designs. This work reveals that SiO2 and epoxy both weaken heat dissipation and impair power handling, while Si, sapphire, and SiC can all be chosen as heat-sink materials. Cost-efficient Si is quite proper for supporting substrates, and metal bumps are effective for thermal dissipation. This work gives guidance on enhancements of heat dissipation and power handling, helping researchers manage thermal properties in SAW devices and promoting the development of 5G communication.

Impact of nanoparticle shape on the thermal performance of eco-friendly soybean-based nanofluids in cooling titanium alloys

Ecofriendly soybean coolant offers a sustainable alternative to conventional coolants, providing excellent thermal performance while reducing environmental impact. Its biodegradable nature and low toxicity make it a safe choice for various cooling applications, promoting greener industrial practices. This study investigates the thermal performance of eco-friendly soybean nanofluids dispersed with alumina and molybdenum disulfide (MoS2) nanoparticles for cooling a titanium alloy block. The investigations are conducted using single and dual nozzle setup to assess the impact of nanoparticle shape, volume fraction and Reynolds number on heat transfer characteristics of ecofriendy coolant. The discretization is conducted using the finite volume method, and the Nusselt number is calculated from the convective heat transfer coefficient. Results show that platelet-shaped nanoparticles exhibit superior thermal conductivity and heat transfer performance compared to spherical and cylindrical shapes. Increasing the volume fraction of MoS2 platelet-shaped nanoparticles from 0.5% to 6% results in a reduction of the average temperature distribution of the titanium block by 26.53% in the single-nozzle setup and 28.87% in the dual-nozzle configuration. The dual nozzle arrangements significantly enhance heat dissipation, with MoS2 nanoparticles decreasing the temperature distribution by 9.24% in the single-nozzle setup and 15.78% in the dual-nozzle setup compared to alumina nanoparticles. Optimal thermal performance is observed at elevated Reynolds numbers, where platelet-shaped MoS2 nanoparticles achieve the highest Nusselt numbers. Specifically, incorporating MoS2 cylindrical-shaped nanoparticles into soybean oil at higher Reynolds numbers improves average heat transfer by up to 29.16% when compared to cylindrical alumina nanoparticles. The enhancements in heat transfer for spherical and platelet-shaped MoS2 nanoparticles are 37.51% and 46.66%, respectively, relative to cylindrical alumina particles. This research offers crucial guidance on developing and enhancing sustainable coolants, revealing the significance of nanoparticle shape in optimizing thermal performance and paving the way for cleaner production processes that prioritize environmental responsibility.

Understanding Heat Dissipation Factors for Fixed‐Tilt and Single‐Axis Tracked Open‐Rack Photovoltaic Modules: Experimental Insights

ABSTRACTThis paper presents the results of long‐term experiments conducted on fixed‐tilt (FT) and single‐axis tracked (SAT) open‐rack photovoltaic (PV) modules in South Africa. Utilising Faiman's heat dissipation model and data filtering method, the study demonstrates favourable comparisons of FT experimental results with literature while yielding novel heat dissipation factors for SAT modules. Enhanced heat dissipation is observed in no/low wind conditions for SAT modules compared to FT modules. Analyses reveal the influence of plane‐of‐array (POA) irradiance, wind speed and direction on module temperature, with SAT modules exhibiting greater heat dissipation stability. An investigation into data filtering methods suggests minor sensitivity for both configurations, with a slightly more pronounced impact on SAT modules. Assessments comparing module temperature predictions using diverse heat dissipation factors for FT modules reveal negligible sensitivity. This suggests that exact heat dissipation factor values may not be crucial for accurate predictions of module temperature in FT open‐rack systems. Annual power output simulations using PVsyst software demonstrate a 2.9% and 3.3% enhancement for FT and SAT configurations, respectively, when employing experimentally determined heat dissipation factors. These findings highlight the importance of realistic, configuration‐specific heat dissipation factors in optimising PV system performance, particularly in the competitive context of modern PV power plant construction and techno‐economic calculations.

Advanced heat transfer analysis using RSM-BBD for MHD hybrid nanofluid flow over a nonuniform stretching sheet with viscous dissipation

The recent studies focus on optimizing conditions to maximize the heat transfer rate while minimizing energy consumption, a key goal for various industries in both production processes and Automotive industry efficiency. Hybrid nanofluids play a crucial role in improving heat transfer phenomena. This study examines the enhanced heat transfer properties of a water-based hybrid nanofluid containing Al2O3 and SiO2 nanoparticles as it flows through a nonlinear stretching sheet in a porous medium. The convective flow is further influenced by a magnetic field and thermal radiation, adding complexity to the flow dynamics. To simplify the analysis, dimensional physical quantities are converted to non-dimensional parameters using appropriate similarity rules. These transformed equations are then numerically solved using the bvp4c function in MATLAB. To achieve optimal heat transfer rates, a robust statistical method known as response surface methodology (RSM) is employed, and validation is performed through an analysis of variance. Graphical representation is used to examine parametric behaviour, and a brief physical description is provided. Key findings include: the hybrid nanofluid shows a 10.61% increase in heat transfer rate compared to the base fluid at R = 0.2; the drag force coefficient for the Al2O3/H2O nanofluid is reduced by 13.98% compared to other hybrid nanofluids; and an increase in the nonlinear stretching sheet parameter improves velocity distribution while reducing temperature distribution. This study can be used in automotive transmission systems to enhance heat dissipation and lubrication, improving the efficiency and durability of the transmission.

Enhancing heat dissipation for laser illumination by utilizing the phosphor in metal combined with vapor chamber (PiMCVC)

Laser-driven illumination has unique advantages in high-power applications. However, the low thermal conductivity of the phosphor converter and high-power density of the laser result in a serious heat dissipation problem. Although the thermal conductivity has been improved in the previous work, the heat transferred from the facula cannot be further dissipated. Herein, a phosphor in metal combined with vapor chamber (PiMCVC) was proposed. A copper foam skeleton structure (CFSS) coated with boron nitride (BN) was welded to an ultra-thin vapor chamber (UTVC). The heat dissipated from the facula can be transferred through the CFSS. The heat dissipation area is significantly enlarged by the UTVC. The facula central temperature of PiMCVC can be maintained below 107.0 °C under a load of 4.92 W while that of the reference sample is 530.18 °C. Even at a laser load of 11.58 W, the PiMCVC can still work normally with a luminous flux of 1568.37 lm. Due to the superior thermal management, under the laser power of 9.20 W, the PiMCVC sample can be stably operated for 720 min with a luminous flux of approximately 1150 lm and a CCT of about 4000 K. This work provides a new approach to the thermal management of high-power laser-driven illumination.

A novel bionic lotus leaf channel liquid cooling plate for enhanced thermal management of lithium-ion batteries

Battery Thermal Management Systems (BTMS) are pivotal in safeguarding the safety, efficiency, and lifespan of electric vehicles. In this study, we propose a bionic lotus leaf (BLL) channel liquid-cooled plate to mitigate temperature accumulation issues observed during lithium-ion battery (LIB) discharge. The primary objective is to enhance heat dissipation and achieve uniform temperature distribution within LIBs. We investigated the impact of different interior configurations and mass flow rates on individual lithium-ion battery (LIB) temperatures using single-variable analysis. Our findings indicate that higher inlet mass flow rates effectively lower the temperature increase in individual LIBs, albeit at the cost of inducing a significant pressure drop.The optimal parameter combination is determined through orthogonal analysis. Specifically, the channel angle (α) and inlet mass flow rate (M) are found to significantly influence the maximum temperature (Tmax) of LIBs. The number of channels (N) is optimized to enhance temperature distribution and reduce maximum temperature variation (ΔTmax) within LIBs. Furthermore, adjusting the channel width (D) substantially mitigated pressure drop (ΔP) in the BLL channel liquid cooling plate, thereby improving hydraulic pump efficiency. The identified optimal combination (M = 1.0 g s-1, N = 4, D = 2.5 mm, α = 90°) ensures that Tmax remains below 29.732 °C even during a 5C discharge, a critical requirement. Compared to a traditional serpentine channel with equivalent heat transfer area and inlet mass flow, the optimized BLL channel showed a decrease in Tmax by 0.776 °C, ΔTmax reduction by 2.445 °C, and ΔP reduced to only 43.44 % of that in the serpentine channel. The BLL channel proposed in this research can serve as a valuable reference for BTMS.

A risk assessment model of spontaneous combustion for sulfide ores using Bayesian network combined with grounded theory

Sulfide ores, collectively referred to as a class of minerals with extensive applications, are increasingly susceptible to spontaneous combustion incidents as the mining environment evolves. The spontaneous combustion of sulfide ores is a complex nonlinear process, and the mechanisms of which remain not fully understood. Consequently, it is challenging to delineate the accident trajectory through traditional accident causation models and subsequently construct a probabilistic model for spontaneous combustion risk. To address this issue, this paper proposed a risk assessment model based on grounded theory and Bayesian network. The advantage of this model is that it employs grounded theory to categorize and organize factors influencing the occurrence of accidents, thereby forming a clear accident trajectory and providing a framework and basis for constructing a probabilistic assessment model. Furthermore, the model presented in this paper introduces the D number theory and the Noisy-OR model to handle uncertainties in the risk assessment process and to establish more rational conditional probability tables. The findings suggest that environmental temperature, heat dissipation conditions, safety awareness, and safety skills are the most influential factors in spontaneous combustion incidents when considering a particular point in time. However, when considering the entire process of sulfide ore pile spontaneous combustion, the temperature of the ore pile is the most critical accident factor to monitor. Therefore, the key to suppressing the spontaneous combustion of sulfide ores lies in reducing environmental temperatures, enhancing heat dissipation, and elevating the safety awareness of relevant personnel.

Chromium uptake and its impact on antioxidant level, photosynthetic machinery, and related gene expression in Brassica napus cultivars.

The development of heavy metals, particularly chromium (Cr)-tolerant crop cultivars, is hampered due to lack of understanding of the mechanisms behind Cr stress tolerance. In this study, two Brassica napus cultivars, ZS758 and ZD622, were compared for Cr stress resistance by using the chlorophyll a fluorescence technique and biochemical characteristics. In both cultivars, Cr stress dramatically decreased PSII and PSI efficiency, biomass accumulation, and antioxidant enzyme levels. Although, cultivar ZS758 showed reduction in oxidative stress by decreasing the production of reactive oxygen species (ROS) in terms of reduced H2O2 and MDA content and increased enzymatic activities of key antioxidants enzymes including SOD, APX, CAT, and POD activities that play a crucial role in the regulation of numerous transcriptional pathways involved in oxidative stress responses. Higher non-photochemical quenching (NPQ) and QY were found in tolerant ZS758 cultivar under Cr stress, indicating that tolerant cultivar had a greater capacity to preserve PSII activity under Cr stress by enhancing heat dissipation as a photo-protective component of NPQ. Lower PSI activity and electron transfer from PSII were confirmed by lower PSI efficiency and higher donor end limitation of PSI in both rapeseed cultivars. The Cr concentration was greater in the ZD622 as compared to ZS758, which affected the mineral nutrients profile and damaged the cellular ultrastructure and related gene expression levels. However, current study suggest that cultivar ZS758 is more resistant to Cr stress than ZD622 due to improved metabolism and structural integrity and Cr stress tolerance that is linked with the increased PSII activity, NPQ, and antioxidant potential; these physiological characteristics can be exploited to select cultivars for Cr stress tolerance.

Investigating the effect of nanobubble-based cutting fluid on tool wear and cutting forces in milling of Inconel 718

Machining of Nickel-Based Superalloys (NBSAs) is characterized by rapid work hardening, low thermal conductivity, and extreme abrasive behavior. Due to such characteristics of NBSAs, the machining of materials like Inconel 718 (IN718) results in extensive tool wear and high cutting forces. The present study employs nanobubble-based cutting fluid during machining of IN718 and investigates its effect on tool wear and cutting forces. The trochoidal milling experiments were conducted on an IN718 workpiece with nanobubble-based and normal cutting fluid at varying surface speeds. The evolution of tool flank wear area and peak resultant cutting force were recorded and compared to evaluate the effectiveness of nanobubble-based cutting fluid over normal cutting fluid. The results showed that nanobubble-based cutting fluid lowers the tool wear rate by enhancing heat dissipation and reducing abrasion wear. However, higher cutting forces were observed with nanobubble-based cutting fluid due to increase in hardness of the workpiece. Also, it is realized that using nanobubble-based cutting fluid can significantly improve the lifespan of the tool, leading to sustainable manufacturing.

Exploring Biomimetic Heat Pipes for Space Radiator Enhancement

This study investigates biomimetic heat pipes for space radiator applications, utilizing nature-inspired structures to potentially enhance heat transfer efficiency. The research addresses the imperative for improved heat dissipation mechanisms in nuclear space systems, crucial for effective thermal management. Heat pipes are passive heat transfer devices widely adopted for thermal control. The study aims to evaluate the effectiveness of a biomimetic heat pipe design in comparison to a traditional design while also validating the fabrication process through industry-made heat pipe comparisons. Innovative hot oil bath testing methods are employed to fabricate and test both heat pipe types, utilizing comprehensive thermal analysis, physical experiments, and validation techniques to assess heat transfer capabilities. Tests span varying temperature levels to analyze heat pipe behavior and performance. Findings suggest the potential for enhanced heat dissipation along the length of the biomimetic heat pipe, hinting at the biomimetic structure’s role in improving heat transfer. This study underscores the promise of biomimetic design principles and their potential for advancing heat pipe technology. Recommendations for further exploration include alternative materials, optimized testing procedures, and refined fabrication processes.

Experimental study on the thermal performance of a novel vapor chamber manufactured by 3D-printing technology

Vapor chamber holds great application potential in the field of heat dissipation for high-power electronic devices. This study developed a novel vapor chamber using 3D-printing technology to enhance heat dissipation for compact electronic devices. The vapor chamber was constructed from aluminum alloy with a structural dimension of 60×60×30mm3. In this work, the extended condensation structure of the vapor chamber was combined with an external cooling structure, resulting in a 729 % increase in the external heat dissipation area compared to the evaporation area in a limited space. Extensive experiments were conducted using deionized water as the working fluid under various cooling conditions and heat loads. The results showed that the vapor chamber was capable of maintaining a low thermal resistance at high power and high heat flux conditions, with a minimum thermal resistance of 0.087 °C/W when the heat load was 1000 W. At a cooling water flow rate of 0.1 L/s, the vapor chamber demonstrated the capacity to withstand a critical heat load of up to 1600 W, with the heat flux of 326 W/cm2. Compared to conventional vapor chambers, this novel vapor chamber is better able to achieve stable and efficient heat dissipation under high power and high heat flux conditions, especially in a limited space.

Heat dissipation enhancement of PiGF converter with vapor chamber radiator for high-brightness laser lighting

Laser illumination is widely believed to have great development potential in high-brightness lighting and display. In order to realize high-power laser illumination, an efficient heat dissipation method was proposed for phosphor-in-glass film (PiGF) color converter. The heat dissipation of PiGF converter was enhanced by the vapor chamber radiator (VC). The VC-PiGF converter demonstrates great optical-thermal performances due to its excellent heat dissipation capability. The maximum luminous flux of VC-PiGF converter (3699.3 lm) is 38.2 % higher than that of traditional fin-PiGF converter (2677.1 lm). The VC-PiGF converter has higher laser power saturation threshold (maximum 34.51 W) than the fin-PiGF converter (maximum 29.12 W). As the laser power is 24.82 W, the operating temperature of VC-PiGF converter (128 °C) is 41.8 % lower than that of fin-PiGF (220 °C). In addition, the VC-PiGF converter exhibits stable optical performances and a low surface temperature with the continuous excitation of 15.78 W for 60 min. The VC-PiGF converter packaged in a lighting module has an excellent outdoor test result. The efficient heat dissipation method with high reliability has great application prospects in high-brightness laser lighting.

Optimal design and control strategy for enhanced battery thermal management

The Battery Thermal Management System (BTMS) plays a crucial role in the safety and performance of new energy vehicles. This study proposes an innovative cooling structure design that ingeniously combines the advantages of air cooling, water cooling, and Phase Change Materials (PCMs) to enhance the cooling efficiency of the battery system. Through numerical simulations, the effectiveness of this cooling system was validated and further supported by experimental evidence confirming the accuracy of the simulation results. Subsequently, this research utilized the Response Surface Methodology (RSM) to optimize key parameters of the cooling structure, including the fin height, gap length, and PCM thickness, with their optimal values determined to be 5.20 mm, 17.69 mm, and 3.38 mm, respectively. This parameter optimization work provides precise guidance for the design of battery thermal management systems, contributing to enhanced heat dissipation performance. To further enhance the intelligence of battery thermal management, this study introduced a novel neural network model based on Temporal Convolutional Networks (TCN) and Bidirectional Long Short-Term Memory (BiLSTM) with Multi-Head Attention (MHA). This model is capable of predicting temperature changes during the battery discharge process in real-time with high accuracy. Based on the prediction results, this research designed an efficient control strategy that, compared to a scenario without a control strategy, demonstrated a reduction in energy consumption by 20.87 %, a decrease in maximum temperature by 2.52 K, and a reduction in the maximum temperature difference by 0.05 K. These results not only prove the effectiveness of the control strategy but also provide a new direction for the optimization of battery thermal management systems.