AbstractThermoplastics based on polyolefins, including polypropylene, high‐density polyethylene and low‐density polyethylene, are extensively utilized across various packaging sectors. The selection of these materials for specific applications is influenced by multiple factors, such as the polymer's absorption characteristics and the impact on its mechanical properties when in contact with the packaged product. This study presents an experimental methodology designed to simulate the effects of absorption on the macroscopic and microscopic properties of high‐density polyethylene bottles in contact with amyl acetate. Macroscopic degradation was evaluated by modeling mechanical damage using unified theory and the energy method. Analytical techniques such as gravimetric analysis, scanning electron microscopy and Fourier transform infrared spectrometry were employed. The findings of this research provide valuable insights for suppliers and industries to experimentally determine the usability and safety intervals of plastic packaging through comprehensive macroscopic and microscopic analyses within relatively short timescales. © 2024 Society of Chemical Industry.