Thin-walled structure absorbs most impact kinetic energy during collision accident,and they are widely used as energy-absorbing element. In order to improve crashworthiness of them, regular pyramidal ripple is added on the thin-walled square tube’s surface. Explicit finite element technology is applied to simulate the behavior of the tube under axial impact load. Simulation data was delt with by Response Surface Method to form a function of variables and response,and the new structure was optimized. Research results show that, the thin-walled square tube with pyramidal ripples can improve controllable of structure deformation obviously and Optimized structure can absorb and dissipate much more impact kinetic energy.