Abstract Vacuum circuit-breakers (VCBs) are commonly used in emerging mechanical DC circuit-breakers. The electrical performance of VCBs in DC interruption duties has been extensively investigated, but basic physics such as the excitation temperature of plasma species, electron/vapor densities and emission of droplets in such applications were rarely reported. In this paper, we focus on how the short high frequency (HF) current pulse affects erosion of electrodes as well as generation of flying droplets by using laser shadow photography. Spectroscopy was adopted to obtain spectra and calculate the excitation temperature of CuI. Shack–Hartmann wavefront sensors were applied to measure neutral and electron density, in tests where di/dt, breaking current and the direction of the injected HF current varied. Indeed, the in-phase injection of the HF current caused an intense arc, but the pulse was too short to make either the cathode or anode melt. Since the plasma is in a nonequilibrium state, the excitation temperature of CuI is relatively low. Electron densities in different tests all approach similar values right before current zero. Neutral densities show strong fluctuation and independence on instantaneous current.
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