Segregation Of Elements Research Articles

Microstructure, Mechanical Properties, and Lead–Bismuth Eutectic Corrosion Behaviors of FeCrAlY-Al2O3 Nanoceramic Composite Coatings

Seven FeCrAlY-Al2O3 nanoceramic composite coatings are deposited on F/M steel via plasma spraying and laser remelting. A systematic investigation is conducted to examine the dependence of microstructure, mechanical properties, and lead–bismuth eutectic (LBE) corrosion resistance on the nano-Al2O3 addition and different Cr and Al contents. With the increase in Al content in FeCrAlY, gradual refinement of the coating grains occurs. The addition of nano-Al2O3 promotes the elemental segregation and precipitation of the second phase. The nano-Al2O3 notably enhances the mechanical properties of the coatings that are primarily attributed to second-phase and fine-grain strengthening. After LBE corrosion tests, intergranular corrosion morphology could be observed, where the contents of Cr and Al significantly influence the corrosion behavior of the coatings at varying temperatures.

Microstructure evolution and mechanical properties of new Co-free maraging steel produced by wire arc additive manufacturing

In this work, P-MIG is used as additive process, a new low-cost Co-free maraging steel wire is used as raw material to additive manufacturing block component, and the microstructure and mechanical properties of the component is investigated. The microstructure of the component is composed of martensite and austenite, and the closer to the bottom, the more serious the elemental segregation and the more austenite content. From the top to the bottom the high-angle grain boundaries increase and the grain size decrease, the difference of the heat dissipation condition and the thermal cycle are the reasons for this phenomenon. The texture of austenite is mainly Cube texture, and the texture of martensite is Rotated Cube texture and Goss texture. The tensile strength of XD, YD, ZD three directions is 1172 ± 15 MPa, 1021 ± 7 MPa, 1139 ± 16 MPa, respectively, impact toughness is 64.7 ± 1.6 J/cm2, 51.1 ± 5.6 J/cm2, 51.4 ± 3.1 J/cm2, respectively, TRIP effect occurs in the process of tensile, the main mode of fracture in tensile and impact is toughness fracture. The microhardness decreases gradually from bottom to top, which is due to the short-lived aging strengthening by thermal cycle, the change of grain size and GND density. The results of the work reveal the successful application of the new low-cost Co-free maraging steel wire in WAAM and provide an important reference for the adjustment of additive process, subsequent heat treatment and the adjustment of wire composition.

Synergic investigation of microstructure, precipitation, and micro-segregation on Inconel 825 weldments: A comparative study between GTAW and EBW

Inconel 825, a Ni–Fe–Cr alloy highly regarded for its exceptional corrosion resistance and high-temperature strength. This investigation studies the effect of heat input, precipitation, and micro segregation of Inconel 825 weldments and compares the effectiveness of two welding techniques: gas tungsten arc welding (GTAW) and electron beam welding (EBW). The findings indicate that increasing heat input generally enhances weldment quality by reducing the lack of penetration. However excessive heat input in GTAW leads to root cracking and solidification cracking; while EBW demonstrates better control over undercut and maintains consistent weld quality even at higher heat inputs. Both GTAW and EBW samples exhibit dendritic grain morphologies with distinctive grain boundaries. Precipitates, such as Al4C3 and TiN, are observed in both processes, contributing to improved mechanical properties. While GTAW weldments show some degree of segregation for Mo, Cu, Ti, and Al, EBW weldments demonstrate negligible segregation for major alloying elements but micro-segregation of Ti and Al. EBW weldments additionally showcase higher average hardness, superior tensile strength, and ductility compared to GTAW weldments. This can be attributed to lower heat input, faster cooling rates, and a reduced rate of elemental segregation. Fractographic analysis reveals the presence of voids and micro-voids, indicating a ductile mode of failure for both GTAW and EBW samples. These void characteristics vary based on the heat input and microstructural features.

Numerical Simulation of Reversed Austenite Evolution during Intercritical Tempering of Low-Carbon Martensitic Stainless Steel.

Since the formation of reversed austenite during critical tempering treatment is an important factor affecting the mechanical properties of 13Cr4Ni martensitic stainless steel, a detailed study of the content and morphology of reversed austenite in heat treatment is needed. In this study, the variation curves of a reversed austenite volume fraction with holding time at different tempering temperatures were measured by in situ X-ray diffraction (XRD), and the reversed austenite and carbides of each process were evaluated by transmission electron microscopy (TEM). The austenite content shows a parabolic change with the increase in the tempering temperature; the maximum can reach a peak of about 6.8% at 610 °C, and drops to 0% at 660 °C. It also shows a parabolic change with the extension of the holding time, reaching a maximum of about 9.2% at 5 h of holding time, and a decreasing trend at 10 h of holding time, about 6.8%. The results show that the precipitation of carbides in the microstructure causes elemental segregation at grain boundaries and inside, which is one of the main factors affecting the thermal stability of reversed austenite formation. The kinetic process of reversed austenite during the tempering process was simulated using the JMAK model and the KM model, which can describe the trend of reversed austenite content during the tempering process. Combining the two models, a mathematical model for the room-temperature reversed austenite content under different processes was obtained, and this can predict the room-temperature austenite content.

Arc deposition oxide-modified H13 steel: Investigating the structure of oxygen-containing second-phase particles and their influence on the microstructure

The challenge associated with depositing high-strength steel using the arc deposition method lies in the propensity for hardened microstructures to form during the deposition process. This hardened microstructure can lead to a decrease in material toughness and potentially cause cold cracks. Fortunately, oxide metallurgy technology is expected to address this issue. Specifically, nano oxides can refine the grain and induce the formation of intracrystalline ferrite, thereby enhancing steel's toughness. To gain a deeper understanding of this process, a study was conducted on the morphology and structure of oxygen-containing second-phase particles generated in parts made from H13 steel wire modified with Al2O3, TiO2, and SiO2. Additionally, the impact of these oxygen-containing second-phase particles on microstructure transformation was investigated. The following conclusions were drawn from the study: (1) The arc's high temperature causes complex reactions among the oxides in the molten pool, ultimately resulting in the formation of oxygen-containing second-phase particles with a unique core-shell structure. The size and composition of these particles vary within the interdendritic and intradendritic regions due to element segregation. (2) Through in-situ observations, this study discovered that oxygen-containing second-phase particles promote the nucleation of high-temperature ferrite and austenite. This promotes grain refinement and induces the formation of intracrystalline ferrite, which positively impacts material toughness. (3) The driving force for ferrite phase transformation induced by oxygen-containing second-phase particles may stem from the Mn-depleted zone surrounding the particles and the low mismatch between the VC outer layer of the particles and the ferrite.

Effect of Cu addition on the precipitation behavior of M2C carbides in maraging steel

In this study, two Ferrium S53 steels with and without 1.5% Cu were prepared. The microscopic morphology and structure of these steels during aging treatment were analyzed by transmission electron microscopy (TEM). The average equivalent spherical radius (Rv), volume fraction (ϕv), and number density (Nv) of Cu-rich precipitates and M2C carbides during aging treatment were analyzed by atom probe tomography (APT), and the spatial distribution, interfacial elemental segregation, and one-dimensional concentration profiles of the two types precipitates were also characterized. Based on the distribution of elements, 5%Cu and 9% (C + Mo) isoconcentration surfaces were selected to obtain Cu-rich precipitates and M2C carbides, respectively. The results demonstrate that the Cu-rich precipitates formed before the M2C carbides. The segregation of Cr and Mo elements at the phase interface due to the nucleation and growth of Cu-rich precipitates can promote the formation of the M2C carbides. The two types of precipitates display adjacent distribution relationship in steel. The number density of M2C carbides in steel contain 1.5%Cu can be greatly increased when the Cu-rich precipitates serving as nucleation particles. The formation of needle-like M2C carbides inhibited the coarsening of Cu-rich precipitates. More dispersive and fine M2C carbides were obtained in the steel.

Processing of High Interstitial Austenitic Steel with Powder Bed Fusion‐Laser Beam/Metal: Evolution of Chemical Inhomogeneity and Microstructural Features during Postprocessing

Powder bed fusion‐laser beam/metal (PBF‐LB/M) additive manufacturing provides a high potential to overcome the poor machinability of nickel‐free high interstitial alloy austenitic (HIA) steels. Therefore, this study focuses on the PBF‐LB/M processability of HIA X40MnCrMoN21‐18‐2 and the effect of postprocessing on microstructure and chemical homogeneity. Samples are fabricated on a laboratory and industrial PBF‐LB/M machine and subsequently postprocessed by conventional solution annealing or hot isostatic pressing (HIP). The influence of the processing steps on the microstructure and on the chemical composition is evaluated by scanning electron microscopy, X‐ray diffraction, transmission electron microscopy, atom probe tomography, and electron backscatter diffraction. The commercially available HIA powder exerts good processability, both by optimized and predefined PBF‐LB/M parameters. Loss of Mn and N is detected after PBF‐LB/M processing. Chemical homogenization but no further change in composition occurs during postprocessing. The as‐built microstructure shows segregation of elements (N, Mo, Cr, Mn) in intercellular spaces. A thermodynamic calculation confirms that N approaches a para‐equilibrium state in the PBF‐LB/M as‐built condition, while C does not. Porosity can be reduced by thermomechanical posttreatment with HIP. At the same time, HIP partially recrystallizes the microstructure, while (Mn + Cr)2SiO4 type oxides delay recovery and recrystallization of the microstructure.

High temperature oxidation behavior of CoCrFeNiMo0.2 high-entropy alloy coatings produced by laser cladding

The oxidation behavior of CoCrFeNiMo0.2 high-entropy alloy laser cladding coatings at 700°C and 900°C was investigated. The oxidation kinetics of the alloys at all temperatures followed a parabolic behavior, with the oxidation rates increasing significantly with increasing temperature. The alloy exhibits excellent oxidation resistance at 700 °C. Compared with the original alloy structure, the segregation of Mo element in the alloy is more serious after high-temperature treatment. Compared with 700 °C, the oxidation degree of the alloy is more intense at 900 °C. The reaction between iron and chromium oxides forms a chromite layer, and the rapid diffusion of iron ions in the layer forms an outer layer of iron oxides. As the oxidation proceeds, the oxide film is separated from the metal, and the chromium oxide layer grows between the spinel layer and the metal. The thermodynamics of the reaction was calculated, the oxidation mechanism of the alloy was explored, and a high-temperature model of the alloy was developed. This study expands the potential applications of high entropy alloys in surface engineering.

Understanding the Fracture Failure Mechanism of WC Particle-Reinforced FeCoCrNiMn High-Entropy Alloy Coatings at 600 °C

A detailed electron microscopy study was performed to clarify the fracture mechanism of WC particles reinforced with FeCoCrNiMn high-entropy alloy coatings at 600 °C. Large-sized fibers and elemental segregation formed in the coating, triggering high local stress in the matrix alloy and resulting in a low tensile strength of 150 MPa. High temperature promoted the homogenization process of elemental segregation, but also facilitated the dissolution of large-sized fibers, resulting in the growth of slim fibers and nanofibers. Both the structural homogenization and multi-scale fiber strengthening led to an enhanced tensile strength of 242 MPa at 600 °C. These current findings provide an understanding of the fracture mechanism of HEA/WC coatings during high-temperature exposure.

Role of customized scan strategies and dwell time on microstructure and properties of additively manufactured 316L stainless steel

Direct energy deposition (DED)-based additive manufacturing facilitates fabrication of medium-to-large functional parts. This study assesses the role of varying scan strategies and dwell time between each layer to control the cooling rate of 316L stainless steel produced by the laser-engineered net shaping-DED method. Customized print patterns were designed, keeping other optimized print parameters constant to obtain printed parts with better dimensional tolerance. The parts, which were >99% dense, were fabricated in a controlled argon environment. A heterogeneous microstructure consisting of a cellular columnar and equiaxed substructure was obtained. Two-dimensional X-ray diffraction revealed the presence of a single-phase γ-austenitic FCC phase. A refined microstructure with less elemental segregation was noticed with an increase in dwell time between the print layers. Internal defect analysis using X-ray micro-computed tomography revealed low lack-of-fusion voids along the build direction without any micro-cracks, which is attributed to higher cooling rates between subsequent print layers. As demonstrated in a mechanical performance evaluation of tensile and micro-hardness properties, better performance can be achieved by controlling the cooling rate and customizing deposition patterns.

Investigation of Phase Segregation Dynamics in Ge‐rich GST Thin Films by In‐situ X‐ray Fluorescence Mapping

Ge‐rich Ge‐Sb‐Te alloy is a good candidate for future automotive applications due to its high crystallisation temperature, which allows good data retention at elevated temperatures. Crystallization in this material is governed by elemental segregation which is key to thermal stability and device performance. In this work elemental (Ge, Sb, Te) segregation is studied in situ during thermal annealing of Ge‐rich Ge‐Sb‐Te thin films using X‐ray fluorescence microscopy at ID16B beamline of ESRF with a beam size of 50 nm. Spatially resolved maps of Ge, Te and Sb fluorescence yield are monitored and statistically analysed as function of temperature/time. In all investigated samples Sb appears to segregate much less than Te and Ge, indicating a lower mobility of this element. In situ fluorescence mapping of samples doped with different amounts of carbon by ion implantation shows that carbon delays Ge and Te segregation to higher temperatures. Comparison with crystallization kinetics monitored by X‐ray diffraction shows a good correlation between the occurrence of spatially resolved chemical inhomogeneities and the appearance of crystallised phases.This article is protected by copyright. All rights reserved.

Development of a novel autogenous double pulse tungsten inert gas welding technique for joining IN625 in concentrated solar power plants

The research focuses on the challenges of joining the IN625 alloy for high-temperature applications. Tungsten inert gas (TIG) welding has drawbacks such as higher heat input (HI), which causes elemental segregation and secondary phases, ultimately affecting the quality of weldments. Previous literature indicates that single-pulsed TIG (SP-TIG) welding has shown improvements over TIG welding. In this study, a new technique called double-pulsed TIG (DP-TIG) welding was developed to address the HI and elemental segregation issues during the welding process. The study also compares the improvements in properties of DP-TIG with SP-TIG welding. The results demonstrate that DP-TIG significantly reduces HI by 53% compared to SP-TIG. It effectively decreased residual stress by 26% and suppressed secondary phase formation. Moreover, DP-TIG exhibits superior mechanical properties, with an 11% increase in hardness and a 10% increase in tensile strength compared to SP-TIG. These findings establish DP-TIG as the preferred method for joining the IN625 alloy.

Effect of Elements Segregation at α‐Fe/Al2O3 Interface on Microareas Corrosion Activity around Al2O3 Inclusions

Segregation of interface elements is the main factor affecting the corrosion activity of microareas around Al2O3 inclusions rather than galvanic corrosion. In this work, the effects of segregation of Cu, V, Ni, Mo, B, and P elements on the interfacial bonding strength and microareas corrosion activity around Al2O3 inclusions are analyzed in detail using 3D atomic probe and first‐principles calculations. In the results, it is shown that Cu, V, Mo, B, and P elements reduce the stability of the α‐Fe/Al2O3 interface. In addition, the segregation of Cu, V, Mo, B, and P elements at the interface also enhances the adsorption capacity of Cl and ultimately improves the microarea corrosion activity around Al2O3 inclusions. Ni element can enhance the stability of α‐Fe/Al2O3 interface, and the segregation of Ni element at the interface weakens the adsorption capacity of Cl and ultimately reduces the microarea corrosion activity around Al2O3 inclusions.

Effect of ultrasonic vibration on microstructural evolution, clad defects, and surface properties in laser direct energy deposition of Inconel 625

Laser direct energy deposition (DED) has some accompanying issues, such as existence of micropores, elemental segregation at grain boundaries, intergranular corrosion, etc. Therefore, the current work aims for a reduction in clad defects and enhancement in surface properties for laser direct deposition of Inconel 625 by implementing ultrasonic vibration. The acoustic streaming and cavitation effect induced by ultrasonic vibration results in the breaking of columnar grains, along with grain refinement and better elemental distribution in the matrix during the solidification process. The investigation is carried out for deposition using a 240 W Yb-fiber laser under the application of ultrasonic vibration with a variable amplitude of 6–13 μm (frequency: 33–28 kHz). A relatively higher vibration amplitude was found more efficient in converting long columnar grains into finer and uniformly distributed equiaxed grains, with a significant reduction in micropores. Further, it resulted in a shorter molten pool lifetime because of the generation of more nucleation centers, leading to better cooling. The above effects resulted in higher microhardness of the deposited layer. Further, the wear and corrosion resistance showed an improvement with the application of vibration, which may be due to the finer equiaxed grains, less porosity, and better elemental distribution at a higher vibration amplitude.

High-temperature elemental segregation induced structure degradation in high-entropy fluorite oxide

High-temperature elemental segregation induced structure degradation in high-entropy fluorite oxide

Effect of Solidification Cooling Rates and Subsequent Homogenization Treatment on Mn–Cr–Mo Element Segregation in Oil Casing Steels

Effect of Solidification Cooling Rates and Subsequent Homogenization Treatment on Mn–Cr–Mo Element Segregation in Oil Casing Steels

The behavior of 12⟨111⟩ screw dislocations in W–Mo alloys analyzed through atomistic simulations

Analyzing plastic flow in refractory alloys is relevant to many different commercial and technological applications. In this study, screw dislocation statics and dynamics were studied for various compositions of the body-centered cubic binary alloy tungsten–molybdenum (W–Mo). The core structure did not appear to change for different alloy compositions, consistent with the literature. The pure tungsten and pure molybdenum samples had the lowest plastic flow, while the highest dislocation velocities were observed for equiatomic, W0.5Mo0.5 alloys. In general, dislocation velocities were found to largely align with a well-established dislocation mobility phenomenological model supporting two discrete dislocation mobility regimes, defined by kink-pair nucleation and migration and phonon drag, respectively. Velocities were observed to increase with temperature and applied shear stress and with decreasing kink-pair formation energies. The 50 at. % W alloy was found to possess the lowest kink-pair formation energy, consistent with its higher dislocation velocity. Furthermore, molybdenum segregation to the dislocation line was found to be thermodynamically favorable specifically at low temperatures and was observed to significantly delay the onset of dislocation glide and then generally enhance dislocation velocities thereafter. This behavior was explained by examining the energy landscape of dislocation glide. Furthermore, a segregation/de-segregation phase transition was observed to occur around 2500 K beyond which no preferential segregation to the dislocation was found. Overall, our findings suggest strong dependencies of plastic flow in W–Mo alloys on composition and elemental segregation, in agreement with the available literature, and may provide useful information to guide the design of next generation structural materials.

Research on correlation between metal oxide semiconductor target and magnetron sputtered film based on TFT application

The research on the intrinsic relationship between target quality and TFT (thin film transistor) performance is not perfect for magnetron sputtering processes. The systematic analysis of target-film-device still needs to be improved. This paper studied the internal relationship between metal oxide semiconductor targets, thin films, and TFT devices for the deterioration problem of device performance caused by the failure of the aging target. The experimental results showed that the target surface with a long cumulative sputtering time had apparent macroscopic concave, related to the electromagnetic field distribution. The concave region was the primary source of thin film composition, so the research object of this work was mainly the concave region. A multi-oxide target was used in this work, and its selective sputtering phenomenon was serious, mainly reflected in the sputtering rate of In2O3 grains with higher electrical conductivity than other components. There were many failure sites on the surface of the target, including nodules, holes, coating layers, and cracks. The failure sites would hinder the normal sputtering process and eventually form a vicious circle, failing the target. Due to the decline of target quality, sputtering particles would be in a state of insufficient kinetic energy, resulting in particle agglomeration, element segregation, weak M-O (metal-oxide) bonds, loose accumulation, and surface or block defects. Ultimately, the TFT performance with the aging target showed lower mobility, larger subthreshold swing, increased off-state current, and poorer stability. Clarifying the relationship between target quality and device performance is beneficial for the development of electronic devices.

Comments on the Intermediate-Temperature Embrittlement of Metals and Alloys: The Conditions for Transgranular and Intergranular Failure

The intermediate-temperature embrittlement range was examined for Fe, Al, Cu, and Ni alloys. It was found that this embrittlement occurs in many alloys, although the causes are very diverse. Embrittlement can be due to fine matrix precipitation, precipitate free zones, melting of compounds at the grain boundaries, segregation of elements to the boundaries, and, additionally for steel, the presence of the soft ferrite film surrounding the harder austenite matrix. Grain boundary sliding and segregation to the boundaries seem to dominate the failure mode at the base of the trough when intergranular failure takes place. When cracking is due to the presence of hydrogen or liquid films at the boundary, then the dissociation along the boundaries is so easy, it is often independent of the strain rate and is always intergranular. In the other cases when failure occurs, if the deformation is carried out at a high strain rate, it is normally transgranular (e.g., hot rolling giving rise to edge cracking). However, when the strain rate is reduced to that of creep (e.g., bending during continuous casting of steel), failure can also take place by grain boundary sliding, and intergranular failure then becomes the favoured mode.

Formation and strengthening mechanism of equiaxial cellular grain zone in AA2195-T8 Al–Cu–Li alloy twin-wire P-VPPA welded joint with Ti–Zr microalloying

A novel method involving twin-wire pulsed VPPA (P-VPPA) welding was combined with Ti–Zr microalloying to improve the mechanical properties of AA2195-T8 Al–Cu–Li alloy variable polarity plasma arc (VPPA) welded joints. This method aimed to increase the width of the equiaxial cellular grain zone (ECZ) by adding higher content of Ti–Zr and reducing heat input. The microstructure evolution process was established to understand the formation and strengthening mechanism of the ECZ. The results showed that the strength of the ECZ was higher than that of the dendrite in the weld zone (WZ). The twin-wire VPPA welding led to the formation of a wider ECZ near the fusion zone (FZ). This ECZ was continuously distributed throughout the thickness direction of the welded joint. Combined with higher Ti–Zr microalloying, the maximum width of ECZ increased to 2.5 mm and extended to the WZ. Consequently, the proportion of cracks passing through the ECZ during tensile fracture increased from 27.6% to 88.7%. Moreover, the ultimate tensile strength (UTS) of the welded joint exhibited a notable improvement, rising from 328 MPa to 370 MPa, while the elongation also increased to 5%. The UTS of the welded joint achieved 66% of the base metal. Additionally, the average grain size in the ECZ was 14 μm. The formation of the ECZ was primarily attributed to the nucleation precursors of Al3(Ti, Zr) and β′ phase, as well as less welding heat input near the FZ. The widening of the ECZ was mainly due to the presence of more Al3(Ti, Zr) phases. Moreover, the grain boundary of the ECZ exhibited the distribution of Al–Cu eutectic, θ(Al2Cu), Ω, T2(Al6CuLi3), and ω(Al7Cu2Fe) phases, while a small amount of T1(Al2CuLi) phase precipitated within the grain. The strengthening mechanism of ECZ is the result of multiple strengthening effects, including the reduction of element segregation and microcracks, the precipitation of the T1 phase, and the fine grain strengthening.