Electrospun Polyvinylidene Fluoride Research Articles

Electrospun PVDF-Based Polymers for Lithium-Ion Battery Separators: A Review

Lithium-ion batteries (LIBs) have been widely applied in electronic communication, transportation, aerospace, and other fields, among which separators are vital for their electrochemical stability and safety. Electrospun polyvinylidene fluoride (PVDF)-based separators have a large specific surface area, high porosity, and remarkable thermal stability, which significantly enhances the electrochemistry and safety of LIBs. First, this paper reviewed recent research hotspots and processes of electrospun PVDF-based LIB separators; then, their pivotal parameters influencing morphology, structures, and properties of separators, especially in the process of electrospinning solution preparation, electrospinning process, and post-treatment methods were summarized. Finally, the challenges of PVDF-based LIB separators were proposed and discussed, which paved the way for the application of electrospun PVDF-based separators in LIBs and the development of LIBs with high electrochemistry and security.

Flexible and ferroelectric electrospun PVDF- non-stoichiometric PZT nanogenerators (PENGs) membranes for low-frequency acoustic energy harvesting

Acoustic energy harvesting (AEH) at low-frequency has been exposed to serious problems such as low energy of input sound and lack of efficient materials to absorb the sound and convert it to electrical power. This study focused on the enhancement of the AEH performance of polyvinylidene fluoride (PVDF) membrane via the incorporation of non-stoichiometric PZT (nsPZT) nanoneedles as piezoelectric nanogenerators (PENG). The nanofibrous membranes with different amounts of PENG (x = 0, 2.5, 5, and 10 wt %) were synthesized by the electrospinning method. The nsPZT was provided via Nd3+ and Nb5+ co-doping as a novel approach. The microstructures revealed that the PENG was embedded well inside the fibers (x = 2.5), while the agglomerates were formed at higher amounts (x = 10). Also, the fiber diameters and porosity of membranes were changed. It was found that the maximum crystallization of the β-phase of PVDF has occurred at x = 2.5 (71 %). The dielectric of the PVDF membrane decreased with increasing the x factor due to the formation of further pores. In contrast, the ferromagnetic properties, piezoelectric sensitivity, and electrical conductivity were improved by adding the PENG. The maximum coercivity of 750 Oe, piezoelectric sensitivity of 1.959 V N−1, and minimum sheet resistance of 1.2 kΩ.sq−1 were achieved by x = 2.5. The noise reduction coefficient (NRC) of the PVDF membrane was enhanced drastically (53–163 %) by adding the PENG. The AEH performance was also enhanced by adding the PENG. The highest power density was achieved 0.0822 W g−1 (56.23 W m−2) by the PVDF-PENG membrane (x = 2.5) under 90 dB sound pressure at 2000 Hz frequency. These findings suggest the high potential of nanofibrous PVDF-PENG membrane for use in low-frequency AEH systems.

Piezoelectric nanogenerators from sustainable biowaste source: Power harvesting and respiratory monitoring with electrospun crab shell powder-poly(vinylidene fluoride) composite nanofibers

Wearable piezoelectric nanogenerators (PENGs) are increasingly significant in healthcare and energy harvesting applications due to their ability to convert mechanical energy into electrical signals. In this study, we developed PENGs by incorporating crab shell powder (CS-NFs) into electrospun polyvinylidene fluoride (PVDF) nanofibers to enhance their piezoelectric properties. The PVDF-CS-NFs (PC-NFs) composites were evaluated for structural, thermal, and piezoelectric performance. The 1.5 wt% CS-NFs composite exhibited a notable improvement, with a maximum output voltage of 19 V under mechanical deformation, significantly higher than pristine PVDF NFs. Furthermore, the device demonstrated excellent sensitivity in real-time respiratory monitoring when applied to various body locations, including the chest, throat, and mask. Additionally, the PC-NFs-based PENGs were capable of charging a 2.2 µF capacitor to 2 V within 180 s and powering 56 LEDs. These results underscore the potential of using sustainable crab shell waste in biocompatible, eco-friendly piezoelectric devices for wearable sensors and energy harvesting applications.

Study of the electrospun PVDF fibrous membrane in capturing particulate matters in smoke by the synergy between GO and CNWs

The filtration capability can be effectively adjusted by involving the incorporation of fillers into filter materials. Here, we present a promising filter material for capturing particulate matters in smoke, a polyvinylidene fluoride (PVDF) fibrous membrane modified by cellulose nanowhisker (CNWs) and graphene oxide (GO), which was prepared by a facile electrospinning method. GO with oxygen-containing groups can improve the capability of capturing particle owing to its excellent adsorption performance. CNWs with highly ordered crystalline regions can alter the dimension and properties of PVDF fibers. The synergistic effect of GO and CNWs enabled uniform fiber diameter, higher porosity, and better filtration property as compared with that of pristine PVDF membranes. Experimental results demonstrated a significant improvement in the filtration efficiency of PVDF fibrous membranes after blending with GO and CNWs. The filtration data showed that the filtration efficiency (95.58%) of GO/CNWs/PVDF membrane was higher than that (87.68%) of CNWs/PVDF membrane and that (86.36%) of PVDF membrane. The reusability for capturing pollutants showed that the fibrous membrane could keep a certain filtration capability (93.85%) after 5 cycles. Computational results suggested there was an interaction between GO and smoke pollutants (monoterpene) and the addition of GO play an effect on the filtration efficiency of fibrous membranes. These results showed that GO/CNWs/PVDF fibrous membranes was ideal filter materials for air pollutant.

Wash‐stable electrospun piezopolymer textiles

AbstractSmart textiles are currently being pursued for actuation and sensing for their potential to directly incorporate “intelligence” into the fabric, in contrast to wearable technologies. In smart textiles, smart materials (e.g., piezoelectric) are formed into yarns that are woven into fabrics for clothing. One immediate requirement for such textiles is their stability during washing cycles, as expected of any clothing items, which has been largely lacking so far. Here, we investigate the washing stability of nanofibrous piezoelectric textiles. Our results reveal that electrospun textiles exhibit remarkable structural stability from the fiber microstructure to the textile level. Overall fiber crystalline composition and electroactive phase remain stable within 1% of ~47% and ~85%, respectively. Mechanically, the textile displays sustained performance, with only negligible changes observed. The yield strain and stress only show a ~8% and 9% differences, respectively. Moreover, piezoelectric stability is confirmed through phase preservation and slight variation in voltage output of ~6%. These results prove the candidacy that the processing of electrospun polyvinylidene fluoride (PVDF) fibers to woven textiles is applicable to the demands of smart textiles, which is expected to accelerate the commercialization of such textiles for wearable robotics and health monitoring.

Polymer-assisted dispersion of reduced graphene oxide in electrospun polyvinylidene fluoride nanofibers for enhanced piezoelectric monitoring of human body movement

Electrospun graphene oxide (GO)/polyvinylidene difluoride (PVDF) and reduced graphene oxide (rGO)/PVDF piezoelectric hybrid nanofibers were prepared via electrospinning to enhance the β-phase content of the PVDF crystal structure. The addition of rGO increased the number of nucleation sites in the PVDF matrix, leading to an improved β-phase content in the nanofibers. Although the inclusion of GO also increased the β-phase content, rGO addition resulted in higher output voltages due to its greater conductivity compared to GO. rGO/PVDF produced higher output voltages than GO/PVDF because rGO has few oxygen-containing groups on its carbon atoms. The 1 wt% GO/PVDF nanofibers exhibited an 86.24 % β-phase content and an average output voltage of 3.2 V under a 15 N load. The 0.5 wt% rGO/PVDF nanofibers demonstrated an 84.09 % β-phase content and an average output voltage of 3.66 V under the same load. The nonionic surfactant Triton X-100 improved rGO dispersal, enhancing its effectiveness in inducing β-phase formation, and increasing the number of stress concentration points in the nanofibers. A piezoelectric device composed of TX-100/rGO/PVDF nanofibers exhibited stable performance even after 1,500 load cycles, generating an average output voltage of 7.13 V under a 15 N load. This device serves as both an energy harvester and a footwear sensor, offering potential applications in new sports monitoring technologies and self-powered wearables.

Electrospun Polyvinylidene Fluoride Membranes: Waterproofing and Acoustic Performance for Air and Acoustic Vents in Electronics.

Advancements in electronic devices demand materials capable of exceptional performance in various challenging environments. This study presents polyvinylidene fluoride (PVDF) nonwoven membranes with controlled porosity, created using an air-guided electrospinning method, followed by a calendaring process. These membranes exhibit a combination of water-repellent properties and sound transmission capabilities, making them ideal candidates for use in air and acoustic vents in electronic systems. A key feature of our membrane is the three-dimensional nanostructured pores, ranging from 0.20 to 0.76 μm, with a mean pore size of 0.51 μm, achieved through the formation of randomly arranged long nanofibers. By employing both experimental and theoretical methods, we achieved impressive performance metrics: air permeability of 0.86 cm3/cm2/s, water contact angles up to 139.3°, and breakthrough pressure as low as 0.27 MPa. Our PVDF nonwoven membranes maintain an optimal balance of stiffness, density, and air permeability, leading to exceptionally low sound transmission loss values ranging between -10 and -40 dBV/Pa, all while preserving their structural integrity. These findings contribute to the development of next-generation waterproof and acoustically permeable membranes, offering enhanced performance capabilities in demanding operational scenarios. This work advances the field of nanomaterials, environmental engineering, and acoustic technologies, with the potential to influence the design of future electronic devices.

Electrospinning of porous polyvinylidene fluoride microspheres alloyed fibrous membrane with enlarged strain for efficient piezoelectric energy harvesting

AbstractPiezoelectric energy harvesters (PEHs) developed from electrospun polyvinylidene fluoride (PVDF) fibers offer flexibility and superior piezoelectric output, making them promising for self‐powered systems and sensors. Nonetheless, the electromechanical conversion efficiency of conventional electrospun PVDF fibers is impeded by their limited pressure‐strain range. Herein, elastic porous PVDF microspheres are introduced in‐situ via electrospinning to craft a piezoelectric membrane with higher compressive strain. The PVDF microspheres are uniformly embedded between the fibers in a sandwich fashion, and their dimension is easily tunable by varying spinning solution's concentration. Moreover, the micropores on the PVDF microspheres created by removing pre‐mixed SiO2 template not only elevates the β crystal content of PVDF to 82.19%, but also improves the compressibility, significantly boosting the piezoelectric output. The microsphere alloyed PVDF PEH delivers a piezoelectric output of 33.0 V and a power density of 8 μW/cm2, over 5.8 times that of conventional electrospun PVDF membrane, and can consistently charge lithium‐ion batteries. Our research unveils a novel strategic path to modify fiber structured PEHs, advancing their applications in self‐powered systems.

Instantaneous reduction of inkjet-printed graphene oxide on PVDF nanofibers for high-performance ultralight flexible supercapacitors

As the demand for innovative electronic devices continues to grow, flexible electronic products which offer a solution capable of adapting to various shapes and deformations, are increasingly gaining prominence. This study innovatively uses electrospun polyvinylidene fluoride (PVDF) nanofibers as substrates and employs reactive inkjet printing (RIP) technology to deposit and instantaneously reduce graphene oxide (GO), fabricating ultralight flexible all-solid-state supercapacitors. To verify that PVDF nanofibers as substrates can facilitate the uniform deposition of GO ink during inkjet printing and prevent the dispersion of GO into the internal structure, thereby achieving good capacitive performance with the fewest layers of printing, this study analyzes and compares the capacitive performance differences among 1rGO/PVDF, 3rGO/PVDF, and 5rGO/PVDF samples. The results have been confirmed that the GO ink was effectively instantaneously in-situ reduced by l-ascorbic acid (AA) to rGO by RIP system, and the specific capacitance of 1rGO/PVDF electrode was founded of 83.29 F/g at a current density of 2 A/g from the GCD analysis with a corresponding energy density of 7.5 Wh kg−1 and power density of 1.04 kW kg−1. The 1rGO/PVDF supercapacitor exhibits excellent electrochemical stability, maintaining 93 % efficiency after 4000 charge-discharge cycles at a current density of 2 A/g.

Boosting piezoelectric properties of PVDF nanofibers via embedded graphene oxide nanosheets

Tremendous research efforts have been directed toward developing polymer-based piezoelectric nanogenerators (PENG) in a promising step to investigate self-charging powered systems (SCPSs) and consequently, support the need for flexible, intelligent, and ultra-compact wearable electronic devices. In our work, electrospun polyvinylidene fluoride (PVDF) nanofiber mats were investigated while graphene oxide (GO) was added with different concentrations (from 0 to 3 wt.%). Sonication treatment was introduced for 5 min to GO nanosheets before combined PVDF solution. A comprehensive study was conducted to examine the GO incremental effect. Microstructural and mechanical properties were examined using a scanning electron microscope (SEM) and a texture analyzer. Moreover, piezoelectric properties were assessed via various tests including impulse response, frequency effect, d33 coefficient, charging and discharging analysis, and sawyer tower circuit. Experimental results indicate that incorporation of GO nanosheets enhances piezoelectric properties for all concentrations, which was linked to the increase in β phase inside the nanofibers, which has a significant potential of enhancing nanogenerator performance. PVDF-GO 1.5 wt.% shows a notably higher enhancing effect where the electroactive β-phase and γ-phase are recorded to be boosted to ~ 68.13%, as well as piezoelectric coefficient (d33 ~ 55.57 pC/N). Furthermore, increasing impact force encouraged the output voltage. Also noted that the delivered open circuit voltage is ~ 3671 V/g and the power density is ~ 150 µw/cm2. It was observed that GO of concentration 1.5 wt.% recorded a conversion efficiency of ~ 74.73%. All results are in line, showing better performance for PVDF-GO 1.5 wt.% for almost all concentrations.

Cobalt ferrite-embedded polyvinylidene fluoride electrospun nanocomposites as flexible triboelectric sensors for healthcare and polysomnographic monitoring applications

Human respiration is a vital physiological function of the body and a key metric for assessing overall health, particularly in conditions related to sleep deprivation. However, developing a real-time system for detecting sleeping position, heartbeat, and respiration is challenging yet crucial. Such a system should be easy to fabricate, comfortable to wear, and highly sensitive. In this study, we fabricated a flexible electrospun cobalt ferrite (CoFe2O4, CF) embedded polyvinylidene fluoride (PVDF) nanocomposite (NC) using an electrospinning technique. Additionally, we investigated the influence of varying CF content (0, 1, 3, and 5 wt%) on the crystalline β-phase in PVDF. The triboelectric nanogenerator (TENG) device was fabricated using PVDF-CF (P-CF) NC as the tribo-negative layer and non-woven fabric of thermoplastic polyurethane (TPU) as the tribo-positive layer. Among the four sample combinations used in this study, P-CF-3 (3 wt% CF in PVDF)/TPU TENG exhibited a significantly higher triboelectric open circuit voltage (Voc) of 5.8 V, nearly three times higher as compared to P-CF-0/TPU TENG (1.7 V). This work demonstrates an efficient method for enhancing the output efficacy of flexible TENG devices by varying the nanofiller concentration. Moreover, the fabricated TENG device was efficiently tested for real-time healthcare monitoring (HCM) and polysomnographic (PSG) related studies. This study aspires to provide a novel and pragmatic way of identifying real-time sleeping disorders and respiratory monitoring.

The piezoelectric properties of three-phase electrospun PVDF/PZT/Multiwalled Carbone Nanotube composites for energy harvesting applications

In this study, the piezoelectric nanogenerators (PENs) based on the PVDF (polyvinylidene fluoride)/PZT (lead zirconate titanate, the particle size of <1 µm) incorporated with MWCNT (Multiwalled Carbone Nanotube, Outer diameter: 10 nm, Inner diameter: 4.5 nm, and Length: 3–6 µm) were produced using the electrospinning method. An β-phase content of 96.56 % in PVDF electrospun composites was arrived at due to the synergistic effect of the PZT ceramics and the MWCNT nanoparticles. The experimental results showed that a PVDF/PZT/0.7 wt%MWCNT composite with a thickness of 145 μm based on the PEN had an electrical power efficiency (0.16 μW) approximately 1.3 times higher at a vibrational frequency of 20 Hz under a resistive load of 46 KΩ as compared to that of the PEN based on the PVDF/PZT composite (0.12 μW). The PVDF/PZT/MWCNT-based PENs have promising potential for flexible energy transmission and structural health monitoring.

Contact-electro-catalytic CO2 reduction from ambient air

Traditional catalytic techniques often encounter obstacles in the search for sustainable solutions for converting CO2 into value-added products because of their high energy consumption and expensive catalysts. Here, we introduce a contact-electro-catalysis approach for CO2 reduction reaction, achieving a CO Faradaic efficiency of 96.24%. The contact-electro-catalysis is driven by a triboelectric nanogenerator consisting of electrospun polyvinylidene fluoride loaded with single Cu atoms-anchored polymeric carbon nitride (Cu-PCN) catalysts and quaternized cellulose nanofibers (CNF). Mechanistic investigation reveals that the single Cu atoms on Cu-PCN can effectively enrich electrons during contact electrification, facilitating electron transfer upon their contact with CO2 adsorbed on quaternized CNF. Furthermore, the strong adsorption of CO2 on quaternized CNF allows efficient CO2 capture at low concentrations, thus enabling the CO2 reduction reaction in the ambient air. Compared to the state-of-the-art air-based CO2 reduction technologies, contact-electro-catalysis achieves a superior CO yield of 33 μmol g−1 h−1. This technique provides a solution for reducing airborne CO2 emissions while advancing chemical sustainability strategy.

Biomimetic electrospun PVDF/self-assembling peptide piezoelectric scaffolds for neural stem cell transplantation in neural tissue engineering.

Piezoelectric materials can provide in situ electrical stimulation without external chemical or physical support, opening new frontiers for future bioelectric therapies. Polyvinylidene fluoride (PVDF) possesses piezoelectricity and biocompatibility, making it an electroactive biomaterial capable of enhancing bioactivity through instantaneous electrical stimulation, which indicates significant potential in tissue engineering. In this study, we developed electroactive and biomimetic scaffolds made of electrospun PVDF and self-assembling peptides (SAPs) to enhance stem cell transplantation for spinal cord injury regeneration. We investigated the morphology and crystalline polymorphs of the electrospun scaffolds. Morphological studies demonstrated the benefit of using mixed sodium dodecyl sulfate (SDS) and SAPs as additives to form thinner, uniform, and defect-free fibers. Regarding electroactive phases, β and γ phases-evidence of electroactivity-were predominant in aligned scaffolds and scaffolds modified with SDS and SAPs. In vitro studies showed that neural stem cells (NSCs) seeded on electrospun PVDF with additives exhibited desirable proliferation and differentiation compared to the gold standard. Furthermore, the orientation of the fibers influenced scaffold topography, resulting in a higher degree of cell orientation in fiber-aligned scaffolds compared to randomly oriented ones.

Understanding and Strategies for High Energy Density Lithium‐Ion/Lithium Metal Hybrid Batteries

AbstractA pressing need for high‐capacity anode materials beyond graphite is evident, aiming to enhance the energy density of Li‐ion batteries (LIBs). A Li‐ion/Li metal hybrid anode holds remarkable potential for high energy density through additional Li plating, while benefiting from graphite's stable intercalation chemistry. However, limited comprehension of the hybrid anode has led to improper utilization of both chemistries, causing their degradation. Herein, this study reports an effective hybrid anode design considering material properties, the ratio of intercalation‐to‐plating capacity, and Li‐ion transport phenomena on the surface. Mesocarbon microbeads (MCMB) possesses desirable properties for additional Li plating based on its spherical shape, lithiophilic functional group, and sufficient interparticle space, alongside stable intercalation‐based storage capability. Balancing the ratio of intercalation‐to‐plating capacity is also crucial, as excessive Li plating occurs on the top surface of the anode, eventually deactivating the intercalation chemistry by obstructing upper pores. To address this issue, electrospun polyvinylidene fluoride (PVDF) is introduced to prevent Li metal accumulation on the upper surface, leveraging its non‐conductive, polar nature, and high dielectric constant. By implementing these strategies, a LiNi0.8Co0.15Al0.05O2 (NCA)‐paired pouch cell delivers an outstanding energy density of 1101.0 Wh L−1, highlighting its potential as an advanced post‐LIBs with practical feasibility.

PVDF‐Based Electrospun Nanofibers for Oil/Water Separation: A Review

AbstractThe rising widespread oil‐impacted wastewater warrants an urgent call for innovative approaches to the handling of oily wastewater. A variety of techniques has been investigated to treat oil‐impacted water, and they are found to be inefficient. Electrospun nanofibers emerge as the viable technique to treat oily wastewater precisely owing to their high specific surface areas and interconnected nanoscale pore structures. In this review, a brief background on the study is provided followed by the environmental pollution by the oily wastewater. Subsequent to that, the polyvinylidene fluoride (PVDF) modification methods are also presented followed by the physicochemical properties of both the electrospun PVDF blends and the PVDF‐based composites. Furthermore, the performances of the PVDF‐based composites in oil/water separation are described. It is concluded with the future prospects for using PVDF‐based composites for oil/water separation.

Influence of non-woven antistatic substrate materials on polyvinylidene fluoride electrospun nanofibers: fabrication, characterization, and performance evaluation

Influence of non-woven antistatic substrate materials on polyvinylidene fluoride electrospun nanofibers: fabrication, characterization, and performance evaluation

Enhancing thermal conductivity and electromagnetic shielding performance of Ni-CNT/Al2O3/PVDF composite film with a multi-layered structure

To develop thermal interface materials with both high thermal conductivity and electromagnetic interference shielding, the polyvinylidene fluoride (PVDF) composite film was prepared by electrospinning and hot-pressing, using strategies of multi-layered structure and two fillers synergy of nickel modified carbon nanotube (Ni-CNT) and Al2O3 microspheres. The composite film consisted of a Ni-CNT filled PVDF electrospun fiber film as the top and bottom surface layers, and a PVDF electrospun fiber film electrostatically adsorbing Al2O3 microspheres and surface-sprayed with Ni-CNT as the middle layer. At a 20 wt% Ni-CNT in the surface layers and a 16.7 wt% Al2O3 and 5 wt% Ni-CNT in the middle layer, the composite film with a thickness of 0.1 mm exhibited optimal performances with electromagnetic wave shielding efficiency of 65 dB in the frequency range of 8.2–12.4 GHz, with 86% of the electromagnetic waves being absorbed. At the same time, the composite film had a high in-plane thermal conductivity of 4.02 W m−1 K−1, while maintaining a tensile strength of 25 MPa and flexibility.

Enhancing piezoelectric effect of PVDF electrospun fiber through NiO nanoparticles for wearable applications

Flexible electrospun fiber-based piezoelectric nanogenerator (PENG) has attracted a lot of interest due to its ability of generating electrical energy from mechanical energy sources. The present work aims to improve the piezoelectric output of PENG devices based on electrospun polyvinylidene fluoride (PVDF) doped with nickel oxide nanoparticles (NiO NPs) in different concentrations (2, 4, 6, 8 and 10 wt.-%). Crystalline phase changes and β-crystalline content in electrospun fibers were evaluated using XRD and FTIR-ATR, respectively. Surface morphology and surface roughness of the electrospun fibers were observed using FE-SEM and AFM, respectively. The hydrophobic nature of the fibers was analyzed using a wettability test. PENG output voltage and short-circuit current performance of neat PVDF and PVDF doped with NiO (PN) composite electrospun fibers were calculated using a customized variable-pressure setup with an optimized force of 1.0 kgf and 1.0 Hz frequency. Neat PVDF-based PENG exhibited only 1.7 V and 0.7 μA, whereas, PVDF doped with 6 wt.-% NiO NP (PN-6) based PENG generated a high output voltage of 5.5 V and 1.83 μA current. The optimized PN-6 PENG device is demonstrated for use in wearable devices towards identifying certain body movements like tapping, wrist movement, walking and running.

Multifunctional Piezoelectric Yarns and Meshes for Efficient Fog Water Collection, Energy Harvesting, and Sensing

Given global water scarcity and the quest for sustainable energy, there's a pressing need for integrated approaches addressing water‐energy interdependence worldwide. A practical approach for this challenge involves the implementation of fog water collectors. Herein, a polyvinylidene fluoride (PVDF) multifunctional device capable of harvesting water and electricity from wind is developed and tested, collecting up to 365 mg cm−2 h−1 of fog water. Due to the piezoelectric nature of electrospun PVDF, these yarns and meshes not only serve as piezoelectric sensors, enabling the detection of incoming fog flow and determination of its speed and, bust also harvest electricity by charging a capacitor, making it a green and renewable power source. In this study, promising insights are offered into developing efficient fog water collection methods and utilizing piezoelectric fiber‐based yarns and meshes for multifunctional applications in sustainable water management, energy harvesting, and sensing in a single device.