Silica aerogels have attracted widespread attention for their distinct nanoporous networks, composed of interconnected silica nanoparticles and high-volume nanosized pores. Nonetheless, producing silica aerogels with low costs and simple processes still remains a considerable challenge. Herein, the mesoporous silica aerogels were prepared from inorganic silicon source through the freeze-drying. Using sodium silicate as the silica precursor, the gel was formed by the ion exchange and sol-gel in sequence. The regeneration of the weak acidic ion exchange resin produced the sodium acetate solution, which can be potentially used as carbon source for sewage treatment. To eliminate the collapse of microstructure of the silica hydrogel during freeze-drying, the tert-butanol aqueous solution was used as the freeze-drying medium. Particularly, the direct mixing of tert-butanol and silica sol to generate wet gel avoids prolonged and material-consuming solvent replacement. The pore structure of mesoporous silica aerogel can be adjusted by changing the concentration of tert-butanol solution. The 18 wt% tert-butanol solution results in the most favorable mesoporous structure of silica aerogel, owing to the eutectic behavior within the gel, which was verified by differential scanning calorimetry (DSC) analysis, and also due to the superior and uniform mesoporous structure of wet gel, which was validated by the cryogenic scanning electron microscopy (cryo-SEM) observation. Under optimal process conditions, the obtained silica aerogel exhibited a high porosity (97.74%) and typical mesoporous structure with the large pore volume (4.84 cm3·g-1) and an average pore diameter of 24.40 nm. The proposed cost-effective preparation strategy could elevate the potentials for large scale applications of silica aerogels in the fields of thermal insulation for building, industrial catalysis and adsorption, etc.
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