FeCrAl alloys have excellent oxidation and corrosion resistance and have been widely used in cladding materials and structural components. In this study, Fe-21Cr-4Al-xGd-xSc (x=0, 0.5, 1, 2 wt%) alloys were prepared by the vacuum hot press sintering method. The corrosion properties of the Fe-21Cr-4Al-xSc-xGd alloy have been investigated by salt spray and electrochemical corrosion methods. The results show that Sc and Gd doped FeCrAl alloys form nanoscale cubic phase ScAlO3, Gd monomer and intermetallic compounds between Gd and Fe as the second phase. The Sc and Gd doped FeCrAl alloy forms a corrosion film on the surface during the corrosion process. It can effectively hinder the erosion of corrosive ions on the alloy, thus improving the corrosion resistance of the FeCrAl alloy. The second phase (Gd monomer, Fe5Gd, Fe9Gd, ScAlO3) effectively prevents micro galvanic corrosion of inclusions when the addition of Sc and Gd is less than 1 wt%. When the content of Sc and Gd reaches 2 wt%, the role of the second phase tends to accelerate the corrosion of the alloy by acting as the cathode of micro galvanic corrosion. Therefore, FeCrAl-1wt%Sc-1wt%Gd alloy has a better corrosion resistance, and the corrosion rate is only 1.37 mm/year.
Read full abstract