Electrochemical Energy Storage Technologies Research Articles

Covalent Carbide Interconnects Enable Robust Interfaces and Thin SEI for Graphite Anode Stability under Extreme Fast Charging.

Carbonaceous and carbon-coated electrodes are ubiquitous in electrochemical energy storage and conversion technologies due to their electrochemical stability, lightweight nature, and relatively low cost. However, traditional reliance on conductive additives and binders leads to impermanent electrical pathways. Here, a general approach is presented to fabricate robust electrodes with a progressive failure mechanism by introducing carbide-based interconnects grown via carbothermal conversion of (5 wt%) titanium hydride nanoparticles. This method concurrently enhances both electrical and mechanical properties within the electrode architecture. The resulting chemical bonding between active materials establishes a novel mechanism to maintain stable electrical pathways during cycling. Employed as Li-ion battery anodes, these electrodes exhibit improved cyclability, achieving 80% capacity retention after 800 fast-charge cycles at moderate loading (1 mAh cm- 2). High loading cells with areal capacity of 3 mAh cm-2 show significantly improved cycle lifeover the same number of cycles. This performance improvement is attributed to the absence of significant impedance growth and a thinner solid electrolyte interphase (SEI) layer formed at high current densities (4C) as demonstrated by X-ray photoelectron spectroscopy and transmission electron microscopy studies. The enhanced conductivity facilitates SEI formation, lowering ionic impedance and mitigating lithium plating, ultimately leading to the reported extended cycle life.

Engineering intervention to disrupt the evolution of ZIF-67: Ultra-fast synthesis of arrayed Co(OH)2@ZIF-L in dozens of seconds for high-energy charge storage

Designing rational heterostructures of high-performance electroactive materials on conductive substrates with hierarchical structures is critical for advancing electrochemical energy storage technologies. In this study, a unique spatial structure is fabricated by vertically aligning two-dimensional (2D) structures of Co-ZIF-L on conductive nickel foam (NF) substrate through interruption of ZIF-67 formation. This is followed by an innovative electrochemical synthesis method that disrupts unstable surface coordination bonds in Co-ZIF-L, enabling the in-situ generation of Co(OH)2. The resulting Co(OH)2@ZIF-L/NF binder-free electrodes feature a hierarchical spatial structure and are synthesized in approximately 30 s. These electrodes showcase exceptional area capacity of 3.1 C cm−2 at 1 mA cm−2, attributed to their high specific surface area and layered architecture that promotes electrolyte penetration. Density Functional Theory (DFT) calculations reveal that the Co(OH)2@ZIF-L nanostructures have superior electrical conductivity compared to the individual components. Furthermore, a hybrid supercapacitor (HSC) based on Co(OH)2@ZIF-L/NF//AC exhibits an impressive energy density of 42 Wh kg−1 at a power density of 184.7 W kg−1. This research provides new insights into the efficient synthesis of high-performance electroactive materials with unique spatial structures and expands the potential applications of ZIF materials.

Unraveling the Ionic Storage Mechanism of Flexible Nitrogen-Doped MXene Films for High-Performance Aqueous Hybrid Supercapacitors.

2D MXene nanomaterials have excellent potential for application in novel electrochemical energy storage technologies such as supercapacitors and batteries, but the existing pure MXene is difficult to meet the practical needs. Although the electrochemical properties of modified MXene have been improved, the unclear ion storage mechanism still hinders the development of MXene-based electrode materials. Herein, the study develops flexible self-supported nitrogen-doped Ti3C2 (Py-Ti3C2) films by the highly mobile, high nitrogen content, oxygen-free pyridine-assisted solvothermal method, and then deeply investigates the energy storage mechanism of hybrid supercapacitors in four aqueous electrolytes (H2SO4, Li2SO4, Na2SO4, and MgSO4). The experimental results suggest that the Py-Ti3C2 film electrode exhibits a pseudocapacitance-dominated energy storage mechanism. Particularly, the specific capacity of the Py-Ti3C2 in 1M H2SO4 (506 F g-1 at 0.1 A g-1) is 4-5 times higher than other electrolytes (≈110 F g-1), which could be attributed to the substantially higher ionic diffusion coefficient of H+ than those of Li+, Na+, Mg2+ with small ionic size, high ionic conductivity, and fast pseudocapacitance response. Theoretical analysis further confirms that Py-Ti3C2 has strengthened conductivity and electrical double-layer capacitance performance. Meanwhile, it has lower free energy for protonation and deprotonation of functional groups, which gives excellent pseudocapacitance performance.

Electrolytes for Aluminum-Ion Batteries: Progress and Outlook.

Aluminum-ion batteries (AIBs) are promising electrochemical energy storage sources because of their high theoretical specific capacity, light weight, zero pollution, safety, inexpensiveness, and abundant resources. These theoretical advantages have recently made AIBs a research hotspot. However, electrolyte-related issues significantly limit their commercialization. The electrolyte choices for AIBs are significantly limited, and most of the available options do not facilitate the Al3+/Al three-electron transfer reaction. Thus, this review presents an overview of recent advances in electrolytes and modification strategies for AIBs to clarify the limitations of existing AIB electrolytes and offer guidance for improving their performance. Furthermore, herein, the advantages, limitations and possible solutions for each electrolyte are discussed, after which the future of AIB electrolytes is envisioned.

Editorial on the Special Issue “Progresses in Electrochemical Energy Conversion and Storage—Materials, Structures and Simulation”—Towards Better Electrochemical Energy Conversion and Storage Technologies

Editorial on the Special Issue “Progresses in Electrochemical Energy Conversion and Storage—Materials, Structures and Simulation”—Towards Better Electrochemical Energy Conversion and Storage Technologies

Multichannel Carbon Nanofibers: Pioneering the Future of Energy Storage.

Multichannel carbon nanofibers (MCNFs), characterized by complex hierarchical structures comprising multiple channels or compartments, have attracted considerable attention owing to their high porosity, large surface area, good directionality, tunable composition, and low density. In recent years, electrospinning (ESP) has emerged as a popular synthetic technique for producing MCNFs with exceptional properties from various polymer blends, driven by phase separation between polymers. These interactions, including van der Waals forces, covalent bonding, and ionic interactions, are crucial for MCNF production. Over time, the applications of MCNFs have expanded, making them one of the most intriguing topics in material research. MCNFs with tailored porous channels, controllable dimensions, confined spaces, high surface areas, designed architectures, and easy electrolyte access to active walls are considered optimal for electrochemical energy storage (EES) technologies. This review provides an exhaustive overview of the working principle, synthesis methods, and structural properties of MCNFs, and examines their advantages, limitations, and potential for producing multichannel architectures. Furthermore, this review explores the relationship between the composition of MCNF electrode materials for EES devices (supercapacitors and batteries) and their electrochemical performance. This review also addresses future directions and challenges in the development and utilization of MCNFs and provides insights into potential research avenues for advancing this exciting field.

On the Selection of the Current Collector for Water Processed Activated Carbon Electrodes for Their Application in Electrochemical Capacitors

AbstractElectrode manufacturing for electrochemical energy storage technologies often relies on hazardous fluorine‐containing compounds and toxic organic solvents. To align with sustainability goals and reduce costs, there is a pressing need for water‐processable alternatives. These alternatives can halve electrode processing costs and ease regulatory burdens. While progress has been made with water‐processed graphite electrodes using eco‐friendly binders, challenges persist for high‐mass loading activated carbon (AC) electrodes. This study investigates the impact of modified aluminium current collectors on water‐processed AC electrodes, focusing on compatibility, processability, and electrochemical performance. Various aluminium foils, including etched and carbon‐coated types, were evaluated. The results show that modifications at the interface significantly improve the wetting properties and mechanical stability. Electrochemical tests revealed that carbon‐coated aluminium provided the lowest internal resistance and highest rate capability due to intimate contact between the electrode components. In contrast, etched aluminium foil exhibited higher contact resistance and poorer performance. Ageing studies demonstrated that carbon‐coated foils maintained better electrochemical performance over time, as the carbon layer reduced degradation reactions and contact resistance. These findings suggest that uniformly carbon‐coated aluminium current collectors are the optimal choice for high‐power electrochemical capacitors, balancing performance, sustainability, and cost‐efficiency.

Operando electron spin probes for the study of battery processes

Operando electron spin probes, namely magnetometry and electron paramagnetic resonance (EPR), provide real-time insights into the electrochemical processes occurring in battery materials and devices. In this work, we describe the design criteria and outline the development of operando magnetometry and EPR electrochemical cells. Notably, we show that a clamping mechanism, or springs, are needed to achieve sufficient compression of the battery stack and an electrochemical performance on par with that of a standard Swagelok-type cell. The tandem use of operando EPR and magnetometry allows us to identify five distinct and reversible redox processes taking place on charge and discharge of the intercalation-type LiNi0.5Mn0.5O2 Li-ion cathode. While redox processes in conversion-type electrodes are notoriously difficult to investigate using standard characterization methods (e.g. X-ray based) and/or post mortem analysis, due to the formation of poorly crystalline and metastable reaction intermediates and products during cycling, we show that operando magnetometry provides unique insight into the kinetics and reversibility of Fe nanoparticle formation in the Na3FeF6 electrode for Na-based batteries. Step increases in the cell magnetization upon extended cycling indicate the build-up of Fe nanoparticles in the system, hinting at only partially reversible charge–discharge processes. The broad applicability of the tools developed herein to a range of electrode chemistries and structures, from intercalation to conversion electrodes, and from crystalline to amorphous systems, makes them particularly promising for the development of electrochemical energy storage technologies and beyond.

Moisture-Stable CsSnBr2Cl Halide Perovskite: Electrochemical Insights in Aqueous Environments.

In this investigation, moisture-stable CsSnBr2Cl nanoparticles were synthesized by incorporating Cl into CsSnBr3 halide perovskite using the hot injection method. Various analyses including XRD, XPS, UV-vis absorbance, photoluminescence, and Mott-Schottky have confirmed that the structural properties, chemical states, optical properties, and electronic band structure of CsSnBr2Cl nanoparticles remain intact even after 75 days of water immersion, thereby conclusively demonstrating their moisture stability. In a three-electrode system, the comparative electrochemical performance of pristine CsSnBr3 nanoparticles and moisture-stable Cl-incorporated CsSnBr2Cl nanoparticles was evaluated in various aqueous electrolytes, including HCl, Na2SO4, and KOH. The results indicate that the CsSnBr2Cl electrode material exhibits superior electrochemical properties, such as a larger integrated cyclic voltammetry (CV) area, a wider potential window, longer charge-discharge times, and lower impedance parameters compared to the pristine CsSnBr3 nanoparticles. The electrochemical performance of CsSnBr2Cl nanoparticles was evaluated for potential applications in batteries, supercapacitors, fuel cells, and water splitting, with a focus on reaction kinetics, charge storage mechanisms, and impedance parameters. The electrochemical properties of the nanoparticles were assessed using a three-electrode configuration across various 0.5 M aqueous electrolytes (HCl, Na2SO4, and KOH). In HCl, the nanoparticles demonstrated impressive charge storage capability, achieving a capacitance of 474 F g-1 at 1 A g-1, affirming their suitability for energy storage devices. In Na2SO4(aq.), the nanoparticles exhibited excellent stability for supercapacitors, operating up to 1.6 V without significant oxygen evolution. Notably, in KOH, they demonstrated potential as effective water-splitting electrodes. The practical applicability of the nanoparticles was evaluated using a symmetric two-electrode configuration with HCl and Na2SO4 electrolytes. The capacitance values were 117 F g-1 in HCl and 70 F g-1 in Na2SO4 at 1 A g-1. Notably, after 5000 GCD cycles in HCl(aq.), the nanoparticles retained 93% of their capacitance and maintained 91% Coulombic efficiency. They also demonstrated stable operation across a temperature range of 3 to 60 °C, achieving an energy density of 5.83 W h kg-1 at a power density of 600 W kg-1. This study emphasizes the considerable potential of CsSnBr2Cl nanoparticles in advancing electrochemical energy storage technologies and sets a solid foundation for future research and development in metal halide perovskites.

Nanocarbons-Based Trifunctional Electrocatalysts for Overall Water Splitting and Metal-Air Batteries: Metal-Free and Hybrid Electrocatalysts.

Trifunctional electrocatalysts, an exciting class of materials that can simultaneously catalyze hydrogen evolution reaction (HER), oxygen evolution reaction (OER), and oxygen reduction reaction (ORR), can significantly enhance the performance and economic viability of electrochemical energy storage and conversion technologies such as water-splitting electrolyzers, metal-air batteries, fuel cells and their integrated devices. Such multifunctional electrocatalysts encompass multiple active sites that can simultaneously catalyze two or more different electrochemical reactions and are feasible routes for addressing global energy and environmental challenges. This review accounts for nanocarbons-based trifunctional electrocatalysts reported for electrolyzers, metal-air batteries and integrated electrolyzer-battery systems, providing a practical perspective. Metal-free and hybrid (hybrids of nanocarbons and transition metals/compounds) trifunctional electrocatalysts are covered. Given the growing importance of green technologies, we discuss biomass-derived carbon-based trifunctional electrocatalysts separately. The collective information provided in the review could help researchers derive more effective and durable trifunctional electrocatalysts suitable for commercial use.

Scanning Electrochemical Microscopy Meets Optical Microscopy: Probing the Local Paths of Charge Transfer Operando in Booster-Microparticles for Flow Batteries.

Understanding the oxidation/reduction dynamics of secondary microparticles formed from agglomerated nanoscale primary particles is crucial for advancing electrochemical energy storage technologies. In this study, the behavior of individual copper hexacyanoferrate (CuHCF) microparticles is explored at both global and local scales combining scanning electrochemical microscopy (SECM), for electrochemical interrogation of a single, but global-scale microparticle, and optical microscopy monitoring to obtain a higher resolution dynamic image of the local electrochemistry within the same particle. Chronoamperometric experiments unveil a multistep oxidation/reduction process with varying dynamics. On the one hand, the global SECM analysis enables quantifying the charge transfer as well as its dynamics at the single microparticle level during the oxidation/reduction cycles by a redox mediator in solution. These conditions allow mimicking the charge storage processes in these particles when they are used as solid boosters in redox flow batteries. On the other hand, optical imaging with sub-particle resolution allows the mapping of local conversion rates and state-of-charge within individual CuHCF particles. These maps reveal that regions of different material loadings exhibit varying charge storage capacities and conversion rates. The findings highlight the significance of porous nanostructures and provide valuable insights for designing more efficient energy storage materials.

Revitalizing Dead Zinc with Ferrocene/Ferrocenium Redox Chemistry for Deep‐Cycle Zinc Metal Batteries

Aqueous zinc (Zn) batteries are highly desirable for sustainable and large‐scale electrochemical energy storage technologies. However, the ceaseless dendrite growth and the derived dead Zn are principally responsible for the capacity decay and insufficient lifespan. Here, we propose a dissolved oxygen‐initiated revitalization strategy to reactivate dead Zn via ferrocene redox chemistry, which can be realized by incorporating a trace amount of poly(ethylene glycol) as a solubilizer to improve the solubility of water‐insoluble ferrocene derivatives. Ferrocene scaffold can be spontaneously oxidized to ferricenium cations by dissolved oxygen, which eradicates the dissolved oxygen‐involved Zn corrosion and insulating by‐product generation. Subsequently, the generated ferricenium cations as the scavenger can rejuvenate electrically isolated dead Zn into electroactive Zn2+ ions to compensate the zinc loss. Through this design, the symmetric cell exhibited improved cycle life of 3700 h at 10 mA cm−2, and 220 h under a high depth of discharge of 80%. Importantly, the Zn||NaV3O8·1.5H2O full cells demonstrated the impressive cycling stability over 1000 cycles at a low N/P ratio of 3.0. This work presents an innovative solution for the revitalization of dead Zn to extend the lifespan of deep‐cycling metal batteries.

Revitalizing Dead Zinc with Ferrocene/Ferrocenium Redox Chemistry for Deep-Cycle Zinc Metal Batteries.

Aqueous zinc (Zn) batteries are highly desirable for sustainable and large-scale electrochemical energy storage technologies. However, the ceaseless dendrite growth and the derived dead Zn are principally responsible for the capacity decay and insufficient lifespan. Here, we propose a dissolved oxygen-initiated revitalization strategy to reactivate dead Zn via ferrocene redox chemistry, which can be realized by incorporating a trace amount of poly(ethylene glycol) as a solubilizer to improve the solubility of water-insoluble ferrocene derivatives. Ferrocene scaffold can be spontaneously oxidized to ferricenium cations by dissolved oxygen, which eradicates the dissolved oxygen-involved Zn corrosion and insulating by-product generation. Subsequently, the generated ferricenium cations as the scavenger can rejuvenate electrically isolated dead Zn into electroactive Zn2+ ions to compensate the zinc loss. Through this design, the symmetric cell exhibited improved cycle life of 3700 h at 10 mA cm-2, and 220 h under a high depth of dischargeof 80%. Importantly, the Zn||NaV3O8·1.5H2O full cells demonstrated the impressive cycling stability over 1000 cycles at a low N/P ratio of 3.0. This work presents an innovative solution for the revitalization of dead Zn to extend the lifespan of deep-cycling metal batteries.

2D TiO2/Zn3V2O8 flake-like composites for hybrid storage device and simulation-based analysis of capacitive and diffusive contribution

Current electrochemical energy storage technology necessitates the development of a single energy system capable of meeting the high electrochemical efficiency demands of high energy density, power density, and long cyclic stability. To meet these requirements, it is highly desirable to develop new energy storage materials as well as understand the multiple charge storage mechanism in these materials. In this study, titanium dioxide‑zinc vanadate nanocomposites were synthesized as high electrochemical efficiency electrode materials. The electromechanical measurements showed an improved specific capacity of 525 Cg−1 for TiO2/Zn3V2O8 nanocomposite as compared to 400 Cg−1 for Zn3V2O8 at a current density of 1 Ag−1. The outstanding power density of 6562 WKg−1 with 66 WhKg−1 energy density was attained at 1 Ag−1. Moreover, the assembled device shows excellent performance by achieving 114.11 Whkg−1 energy density and 2600 Wkg−1 power density at 1 Ag−1. The practical viability of the device is demonstrated by fabricating the asymmetric coin cell which can operate the commercially available calculator for ~21 min. Additionally, MATLAB simulations at different voltage step potentials are performed to elucidate the charge storage mechanism which shows higher accuracy as compared with the conventional methods.

Fast-Kinetics Electrochemcial Charge Storage by 2D Layered Materials

Electrochemical energy storage technologies have garnered significant attention due to their efficient and sophisticated approaches for storing, transporting, and supplying energy derived from sustainable resources.[1-2] The demand for power and energy supply is crucial in practical applications and is poised to expand further in the future. Hence, there is a pressing need to either design new electrode materials or intelligently reconstruct existing ones for energy storage devices to address the power-energy tradeoff effectively. In this presentation, I will highlight our recent endeavors in the exploration of 2D layered materials for sustainable energy storage applications.[3] Specifically, I will outline various interlayer engineering strategies developed for inorganic 2D layered materials. These strategies aim to regulate ion transport behaviors and enhance the power-energy performance of the assembled energy storage devices.[4-7]

(Invited) Overview of Ion-Conducting Polymer Membranes and Membrane Separators for Water Electrolysis

Traditional liquid alkaline electrolyzer uses a porous diaphragm to allow diffusion of hydroxide ion from a feed of concentrated KOH solution while separating anode and cathode and suppressing mixing of produced H2 and O2 gases. Although liquid alkaline electrolyzer is considered as a matured technology, recent renaissance of new electrode separators suggests there is significant potential for improvement in efficiency and cost reduction by lowering area specific resistance and increasing operation current density.Ion-conducting polymers (e.g., proton or hydroxide) are used as a key component of polymer electrolyte membranes, such as acidic proton exchange membrane (PEM) and alkaline anion exchange membrane (AEM), in electrochemical energy conversion and storage technologies including water electrolyzers. For example, the state-of-the-art PEM electrolyzers have used Nafion for a PEM and ionomer catalyst binder for decades, though it is not ideal proton-conducting membrane material for those applications. Recent pressure on perfluoroalkyl substrates (PFASs) from government and environmental activist groups due to their environmental and health hazard has attracted the development of alternative polymer electrolyte membranes based on hydrocarbon polymers within electrochemical society. Compared to perfluorosulfonated Nafion, hydrocarbon ion-conducting polymers (both PEMs and AEMs) can offer advantages of flexible synthetic tunability, lower gas permeability, and importantly lower production cost.In this tutorial, an overview of recent progress in the development of advanced porous membrane separators, PEMs and AEMs, their key membrane properties, and the state-of-the-art performance in applications of water electrolyzers will be discussed. Figure 1

Ion Transfer Kinetics at the Tungsten Oxide Interface

Investigating the kinetics of interfacial ion transfer is imperative for the enhancement of electrochemical energy storage technologies, such as cation batteries. Consequently, we study the enigmatic proton transfer mechanisms that occur at solid-liquid interfaces to evaluate parameters that may modulate the optimization of battery efficiency. Utilizing electrochemical techniques, our objective is to deconvolute the mechanistic and rate-limiting factors associated with proton insertion from an acidic aqueous electrolyte into a thin film of tungsten trioxide (WO3). While WO3 has been investigated as a battery anode, the kinetics of cation insertion remain inadequately explored despite their effects on system efficiency. Through the Potentiostatic Intermittent Titration Technique (PITT), a developed application of chronoamperometry, along with Butler-Volmer equation fitting, our research endeavors to define the exchange current density and activation energy pertinent to cation insertion. The broader implications of exploring interfacial ion transfer phenomena manifest in advancing the fundamental understanding of energy storage processes.

Lunar Electrochemistry Enabling Microgrid Energy Storage on the Moon

This talk will cover an atypical paradigm of large scale energy storage technology - the need for scalable energy storage using resources available at the point of use for sustained human presence in space exploration. For Lunar surface power reliability, large scale energy storage enables increased safety factor for power generation downtime, but the launch mass of energy storage makes scalable storage to the level of microgrids or grids unappealing. This is compounded by a central paradox of safe energy storage, that achieving high energy density intrinsically carries greater safety risk in storing greater energy in a smaller mass or volume. In situ resource utilization aims to solve both these problems, enabling safe and scalable energy storage to be deployed for Lunar surface power reliability. However, a long road remains between the nascent field of ISRU energy storage as it exists today and its needed destination to enable future sustained human presence on the Moon and Mars.This talk will survey applications of electrochemical energy storage technologies and concepts with a focus on how Lunar resources can principally drive the electrochemistry. Brief mention will be given to non-electrochemical technologies such as thermal or mechanical methods, but the emphasis will be on electrochemistry owing to rapid advances in electrochemical state-of-the-art on Earth. Examples will include beyond Li-ion intercalation chemistry, metal-air cells, redox flow batteries, and regenerative fuel cells, using Lunar regolith and water as primary resources. For each technology, the talk will highlight where the study of “Lunar electrochemistry” must deviate from current terrestrial research to enable energy storage optimized for ISRU, rather than a simple transplant of Earth technology to Lunar application.

Electrochemical Energy Conversion and Storage Systems: A Perspective on the Challenges and Opportunities for Sustainable Energy in Africa

The increasing demand for energy in Africa poses challenges in terms of sustainability, affordability, and accessibility. Although Africa is rich in renewable resources, their use remains limited. Implementing electrochemical energy conversion and storage (EECS) technologies such as lithium-ion batteries (LIBs) and ceramic fuel cells (CFCs) can facilitate the transition to a clean energy future. EECS offers superior efficiency, cost, safety, and environmental benefits compared to fossil fuels. Their modularity also enables distributed renewable integration and off-grid access. However, Africa lacks production, deployment, and recycling capacities for these technologies. Infrastructure, policy, costs, consumer awareness, and technical expertise are major obstacles. This perspective review provides environmental and technical context for LIBs and CFCs. Adopting a comprehensive framework encompassing manufacturing, deployment, integration, and recycling, we analyze their benefits and adoption barriers in Africa. The review aims to enlighten policies and investments that can promote the scalability of these energy storage and conversion technologies. If strategic efforts are implemented, these technologies could catalyze sustainable electrification and position Africa at the forefront of global energy innovation. Realizing this potential requires holistic value chain solutions.

Experimental and Modeling Study of Arc Fault Induced Thermal Runaway in Prismatic Lithium-Ion Batteries

With the widespread application of electrochemical energy storage technology, the safety issues of lithium-ion batteries have garnered significant attention. The issue of arc faults resulting from electrical failures is especially critical, as it can lead to catastrophic battery disasters. Therefore, this paper first established an arc testing platform and conducted experiments on top cover and body of prismatic lithium-ion batteries to analyze the thermoelectric characteristics between arc and battery. Under experimental conditions of 300 V and 15 A, it was found that arcs can induce thermal runaway in batteries. Subsequently, based on the experimental conditions, a mathematical model was established to induce thermal runaway in batteries through an equivalent method of arc heat source. By comparing the temperature curves of model and experiment, the RMSE of temperature at the center point of large surface was 5.09 °C (with a maximum temperature of 212 °C), indicating the accuracy of the model. This paper’s research on arc faults in battery systems revealed the evolution pattern and realized that arcs can trigger thermal runaway in batteries. The model for arc-triggered thermal runaway in batteries is highly accurate, capable of reducing the number of experiments, accelerating experimental progress, and is of significant importance for guiding the design of arc experiments about batteries.