The effective design of a low-cost, efficient, and stable non-noble metal electrocatalyst to substitute the noble metal electrocatalyst for oxygen reduction reaction is highly significant. Even though atomically dispersed metal catalyst shows excellent catalytic activity with maximized atom efficiency, the challenge often lies in achieving uniform distribution for single-atom catalysts owing to their tendency to aggregate. In this work, we present a sequential method that involves the reduction of iron (Fe) mediated by aniline (anchored on support), followed by pyrolysis to fabricate the Fe-Nx moieties and achieve the high density of single atom active sites. The resulting Fe SA 900 catalyst exhibited a half-wave potential of 0.84 V vs. reversible hydrogen electrode (RHE) for oxygen reduction reaction and outstanding stability in alkaline condition. Using various analysis techniques and electrochemical analysis, we demonstrated that the electrocatalytic activity of the catalyst arises from Fe single atom. To validate the practical applicability of Fe-N-C catalysts, we conducted an anion exchange membrane fuel cell (AEMFC) test, which demonstrated a high performance of 212 mW cm−2 at maximum power density. This study proves that the effectiveness of a sequential strategy adopting redox reaction and following pyrolysis for precise synthesis of a single atom Fe catalyst.
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