Efficient Electrocatalyst For Oxygen Evolution Reaction Research Articles

Designing highly efficient electrocatalyst for ORR and OER of transition metals doped g-C9N7: A density functional theory study

The application of fuel cells and metal-air batteries is limited by the rate of oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). Thus, the aim of this study is to find an efficient electrocatalyst to accelerate the reaction rate by DFT method. The structures of VIIB, VIII, IB, and IIB groups transition metals doped g-C9N7 as superb bifunctional electrocatalysts for ORR and OER are probed. The results show that Fe-, Pd-, and Au–C9N7 possess the superb ORR performance with the ORR overpotentials values of 0.35, 0.40, and 0.39 V, which gives them better performance than Pt(111). Moreover, Rh-, Pd-, and Pt–C9N7 have better OER performance with the OER overpotentials values of 0.30, 0.57, and 0.43 V, which makes them comparable to RuO2(110) and IrO2(110). Finally, the calculated bifunctional index (BI) results show that Pd–C9N7 can be used as an excellent bifunctional electrocatalyst because it has a minimum BI value of 0.97 V. This research has the potential to provide valuable theoretical direction into the use of M − C9N7 as electrocatalysts for both the ORR and OER.

Modulating *OOH Adsorption on RuO2 for Efficient and Durable Acidic Water Oxidation Electrocatalysis.

Acidic water electrolysis is of considerable interest due to its higher current density operation and energy conversion efficiency, but its real industrial application is highly limited by the shortage of efficient, stable, and cost-effective acidic oxygen evolution reaction (OER) electrocatalysts. Here,an electrocatalyst consisting of Ni-implanted RuO2 supported is reported on α-MnO2 (MnO2/RuO2-Ni) that shows high activity and remarkable durability in acidic OER. Precisely, the MnO2/RuO2-Ni catalyst shows an overpotential of 198mV at a current density of 10mA cm-2 and can operate continuously and stably for 400h (j = 10mA cm-2) without any obvious attenuation of activity, making it one of the best-performing acid-stable OER catalysts. Experimental results, in conjunction with density functional theory calculations, demonstrate that the interface electron transfer effect from RuO2 to MnO2, further enhanced by Ni incorporation, effectively modulates the adsorption of OOH* and significantly reduces the overpotential, thereby enhancing catalytic activity and durability.

Fabricating Spinel-Type High-Entropy Oxides of (Co, Fe, Mn, Ni, Cr)3O4 for Efficient Oxygen Evolution Reaction.

Fabricating efficient oxygen evolution reaction (OER) electrocatalysts is crucial for water electrocatalysis. Herein, the spinel-type high-entropy oxides of (Co, Fe, Mn, Ni, Cr)3O4 were synthesized through the high-temperature calcination approach. The influences of calcination temperatures on structures and electrochemical properties were investigated. The optimized catalyst of HEO-900 contains the hybrid structure of regular polyhedrons and irregular nanoparticles, which is beneficial for the exposure of electrochemically active sites. It was identified that the abundant high-valence metal species of Ni3+, Co3+, Fe3+, Mn4+, and Cr3+ are formed during the OER process, which is generally regarded as the electrochemically active sites for OER. Because of the synergistic effect of multi-metal active sites, the optimized HEO-900 catalyst indicates excellent OER activity, which needs the overpotential of 366 mV to reach the current density of 10 mA cm-2. Moreover, HEO-900 reveals the prominent durability of running for 24 h at the current density of 10 mA cm-2 without clear delay. Therefore, this work supplies a promising route for preparing high-performance multi-metal OER electrocatalysts for water electrocatalysis application.

Methanol steam mediated corrosion engineering towards high-entropy NiFe layered double hydroxide for ultra-stable oxygen evolution

Rational design of viable routes to obtain efficient and stable oxygen evolution reaction (OER) electrocatalysts remains challenging, especially under industrial conditions. Here, we provide a solvent-steam assisted corrosion engineering strategy to directly fabricate high-entropy NiFe-LDH with spatially resolved structural order. Ammonium fluoride in methanol steam enables the formation of nanosheets while Fe3+ effectively enhances their adhesion to the semi-sacrificial nickel-iron foam (NFF), thereby conjuring up a NiFe-LDH@NFF catalyst that exhibits remarkable adaptability to robust electrochemical activation yet with excellent stability. Comprehensive measurements reveal the in-situ formation of high-valance metal oxyhydroxide and the enhancement of adsorption-desorption process. Under the industrial condition (6 mol/L KOH, 60 °C), the NiFe-LDH@NFF exhibits excellent activity of 50 mA/cm2 at 1.55 V and high durability of over 120 h at 200 mA/cm2. We anticipate that the steam assisted strategy could promote the development of efficient non-precious electrocatalysts for hydrogen energy.

Efficient and robust single-layer IrOx cluster electrocatalyst for oxygen evolution reaction

It is highly desirable to develop efficient and robust oxygen evolution reaction (OER) electrocatalysts for proton exchange membrane water electrolyzer (PEMWE). In this work, an amorphous single-layer IrOx (ASL-IrOx) cluster electrocatalyst is developed by a facile photolysis-electrooxidation strategy for the acidic OER. Experimental results and theoretical calculations indicate that the flexible coordination environment of the cluster gives rise to high-valence Ir5+ species, optimizing the adsorption energy of *OOH and thus improving the OER’s kinetics. As a result, the ASL-IrOx cluster exhibits a 9.9-fold higher mass activity than does the commercial IrO2 catalyst. When applied in a PEMWE, the ASL-IrOx cluster achieves a current density of 1.0 A cm−2 at an electrolysis voltage of 1.64 V and exhibits superior stability up to 200 h at 0.5 A cm−2. This work not only presents a strategy for designing cost-effective catalysts, but also provides crucial insights into the mechanistic understanding of the OER.

Nano FeNi-OH/Co(OH)2/NF p-n heterojunction for efficient oxygen evolution reaction and electrocatalytic urea oxidation: Built-In electric field regulated charge distribution and mechanism exploration

Constructing electronic structures with abundant surface/interface structures and effective regulation of catalytic active centers is an effective strategy to improve electrocatalytic performance, but designing efficient bifunctional non-noble metal oxygen evolution reaction (OER) and urea oxidation reaction (UOR) electrocatalysts remains challenging. Studies have shown that p-n heterojunctions can effectively regulate the electronic structure of catalytic active sites while having abundant surface/interface structure, which plays an important role in improving the native catalytic activity. Herein, FeNi-OH/Co(OH)2/NF p-n heterojunction structure was constructed by a simple electrochemical deposition method, and the effects of content, deposition time, and number of cycles on catalytic performance were investigated. The results show that Fe(0.02 M)Ni(0.07 M)–OH(100 s)/Co(OH)2(5)/NF composite material has the best OER and UOR catalytic performance. For OER, the electrocatalyst only requires an overpotential of 271 mV to obtain a current density of 50 mA cm−2, and an applied voltage of 1.56 V to obtain a total water decomposition of 10 mA cm−2 (FeNi-OH/Co(OH)2/NF||Pt). For UOR, a voltage of only 1.314 V (vs. RHE) is required to achieve a current density of 10 mA cm−2, and an applied voltage of 1.44 V can achieve a current density of 10 mA cm−2. Experimental, in situ measurements and theoretical results indicate that the improvement in catalytic activity is mainly due to the potential difference between FeNi-OH and Co(OH)2, which induces self-driven charge transfer at the interface, promoting the adsorption of reactant molecules, optimizing reaction barriers, accelerating chemical bond cleavage, and thus promoting catalytic reactions.

Introducing oxygen vacancies to tune cobalt oxide by Mn doped for high-effective overall water-splitting

The design of efficient bifunctional electrocatalysts for overall water splitting is an essential task for the production of hydrogen. Co3O4 has been developed as highly efficient OER electrocatalysts but with almost no activity for HER. The formation of oxygen vacancies in Co3O4 could significantly enhance the OER and HER activity, Mn-doping are relatively infrequent in this field. In this work, Co3O4 is modified by doping Mn to introduced oxygen vacancies for high-efficiency water splitting performance. The Mn doped Co3O4 shows excellent performance towards hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) with a low overpotential at 10 mA·cm−2 of 157 mV and 265 mV, and an applied potential of 1.54 V at 10 mA·cm−2. The excellent electrocatalytic performance is mainly attributed to oxygen vacancies in Co3O4, rational adjustment of the electronic structure of active sites to increase the intrinsic activity of Co3O4. The Mn doped Co3O4 can be a promising bifunctional electrocatalyst for overall water splitting.

Raney nickel induced interface modulation of active NiFe-hydroxide as efficient and robust electrocatalyst towards oxygen evolution reaction

Preparation of active and durable low-cost catalysts towards oxygen evolution reaction (OER) is essential for alkaline water splitting. Herein, porous Raney-Ni supported NiFe-LDH (NiFe-LDH/Raney-Ni) electrocatalyst was developed to achieve efficient and robust OER performance. Raney-Ni modulates the NiFe-LDH electronic structure by interfacial interaction. In-situ infrared shows the enhanced OH adsorption behavior, and in-situ Raman suggests that Raney-Ni promotes the formation of active NiFeOOH species on NiFe-LDH/Raney-Ni. Theoretical calculations found that the Fe atoms in NiFe-LDH/Raney-Ni enhances the charge transfer to the NiOOH species, which facilitates the formation of O* intermediates accelerating the OER process. The NiFe-LDH/Raney-Ni catalyst exhibits a low OER overpotential of 219 mV at 10 mA cm−2 in 1 M KOH with excellent stability for 200 h at 200 mA cm−2. Excellent performance is also achieved in alkaline electrolyzer test. This work presents a facile approach for the design of affordable and efficient alkaline OER electrocatalysts.

Highly Efficient NiS/Ni(OH)x Heterogeneous Structure Electrocatalyst with Regenerative Oxygen Vacancies for Oxygen Evolution Reaction.

Developing low-cost and highly efficient electrocatalysts toward oxygen evolution reaction (OER) is of vital significance for electrochemical water splitting. Herein, we fabricate a heterostructure NiS/Ni(OH)x electrocatalyst (Ni-S-n) with regenerative oxygen vacancies via electro-deposition on nickel foam (NF) followed by a facile NaBH4 reduction. The resulting Ni-S-5 catalyst with appropriate amount of oxygen vacancies (Ovs) exhibits extraordinary activity for alkaline OER with overpotential of 142 mV and 248 mV to reach the current density of 10 mA cm-2 and 100 mA cm-2, respectively. This catalyst also shows remarkable durability with 40 h. After the stability test, the excellent OER performance is well recovered by regenerating the surface oxygen vacancies (Ovs) significantly with additional NaBH4 reduction. The Ni-S-5 catalyst still displays good activity even after repeating it three times (180 h). The surface oxygen vacancies act as vital active sites for OER. A mechanism of Ovs species transformation and regeneration based on the Ni-S-5 catalyst is proposed, which provides a new direction for exploring ultrastable and efficient OER electrocatalysts with renewable active species.

Metal vacancies and self-reconstruction of high entropy metal borates to boost the oxygen evolution reaction

Exploring highly efficient oxygen evolution reaction (OER) electrocatalysts is important for industrial water electrolysis. Herein, a new high entropy material was reported, i.e., an amorphous high entropy metal borate (CrMnCoNiFe)0.2BOx was synthesized by a new simple solvothermal method. The key of this new synthesis method was to obtain (CrMnCoNiFe)0.2BOx with a high specific surface area (446 m2/g) and porous structure, being expected to promote OER reaction. (CrMnCoNiFe)0.2BOx provided a low overpotential of 236 mV at 10 mA cm−2, a reduced Tafel slope of 64 mV dec–1, and good stability. The outstanding OER performance of (CrMnCoNiFe)0.2BOx was attributed to the high entropy structure, generation of metal vacancies, and self-reconstruction during OER. The Cr vacancies generated during the OER process have been demonstrated by Cr 2P XPS and EPR experiments. Various in situ and Ex-situ analyses such as In situ Raman, XPS, and TEM were used to investigate the self-reconstruction of the (CrMnCoNiFe)0.2BOx during the OER. The resulting metal (oxy)hydroxide was believed to be the true active center for OER. The DFT calculation showed the high entropy structure can reduce the adsorption and conversion energy barriers of oxygen-containing intermediates, matching well with the catalytic performance results. This study provided a new simple strategy to construct high entropy metal borate (CrMnCoNiFe)0.2BOx and would inspire the design of high-performance OER catalysts.

Extraordinary Structural Reconstruction of Nanolaminated Ta2FeC MAX Phase for Enhanced Oxygen Evolution Performance.

Renewable energy technologies, such as water splitting, heavily depend on the oxygen evolution reaction (OER). Nanolaminated ternary compounds, referred to as MAX phases, show great promise for creating efficient electrocatalysts for OER. However, their limited intrinsic oxidative resistance hinders the utilization of conductivity in Mn+1Xn layers, leading to reduced activity. In this study, a method is proposed to improve the poor inoxidizability of MAX phases by carefully adjusting the elemental composition between Mn+1Xn layers and single-atom-thick A layers. The resulting Ta2FeC catalyst demonstrates superior performance compared to conventional Fe/C-based catalysts with a remarkable record-low overpotential of 247mV (@10mA cm-2) and sustained activity for over 240h. Notably, during OER processing, the single-atom-thick Fe layer undergoes self-reconstruction and enrichment from the interior of the Ta2FeC MAX phase toward its surface, forming a Ta2FeC@Ta2C@FeOOH heterostructure. Through density functional theory (DFT) calculations, this study has found that the incorporation of Ta2FeC@Ta2C not only enhances the conductivity of FeOOH but also reduces the covalency of Fe─O bonds, thus alleviating the oxidation of Fe3+ and O2-. This implies that the Ta2FeC@Ta2C@FeOOH heterostructure experiences less lattice oxygen loss during the OER process compared to pure FeOOH, leading to significantly improved stability. These results highlight promising avenues for further exploration of MAX phases by strategically engineering M- and A-site engineering through multi-metal substitution, to develop M2AX@M2X@AOOH-based catalysts for oxygen evolution.

Balance between FeIV-NiIV synergy and Lattice Oxygen Contribution for Accelerating Water Oxidation.

Hydrogen obtained from electrochemical water splitting is the most promising clean energy carrier, which is hindered by the sluggish kinetics of the oxygen evolution reaction (OER). Thus, the development of an efficient OER electrocatalyst using nonprecious 3d transition elements is desirable. Multielement synergistic effect and lattice oxygen oxidation are two well-known mechanisms to enhance the OER activity of catalysts. The latter is generally related to the high valence state of 3d transition elements leading to structural destabilization under the OER condition. We have found that Al doping in nanosheet Ni-Fe hydroxide exhibits 2-fold advantage: (1) a strong enhanced OER activity from 277 mV to 238 mV at 10 mA cm-2 as the Ni valence state increases from Ni3.58+ to Ni3.79+ observed from in situ X-ray absorption spectra. (2) Operational stability is strengthened, while weakness is expected since the increased NiIV content with 3d8L2 (L denotes O 2p hole) would lead to structural instability. This contradiction is attributed to a reduced lattice oxygen contribution to the OER upon Al doping, as verified through in situ Raman spectroscopy, while the enhanced OER activity is interpreted as an enormous gain in exchange energy of FeIV-NiIV, facilitated by their intersite hopping. This study reveals a mechanism of Fe-Ni synergy effect to enhance OER activity and simultaneously to strengthen operational stability by suppressing the contribution of lattice oxygen.

Co-deposition of different mixed nanoparticle concentrations with nickel as efficient OER electrocatalysts in alkaline media

The catalytic efficiency of water electrolysis is directly affected by the oxygen evolution reaction (OER). DFT simulation was used to calculate the doping of SiC nanoparticles into Ni–Co alloys. The results indicate that doping nano SiC particles enhances the intrinsic activity of Ni–Co–SiC in OER by introducing a separate RDS at each of the four reaction sites. Then, magnetic field-induced jet electrodeposition was used to manufacture Ni–Co–SiC catalytic electrodes. To obtain a larger specific surface area of the micro/nano structure, nickel nanoparticles, and SiC nanoparticles were mixed in the form of mixed nanoparticles and then added to the electrolyte. The effect of mixed nanoparticle concentration on OER performance of Ni–Co–SiC catalytic electrodes was investigated. Research showed that the Ni–Co–SiC catalytic electrode exhibits micro/nano dense cellular protrusion structures with higher surface roughness with a magnetic field. OER performance of the Ni–Co–SiC catalytic electrode further increased with the concentration of nanoparticles, the catalytic electrode has excellent catalytic performance when the concentration of mixed nanoparticles reaches 6 g/L in the electrolyte. The overpotential of the Ni–Co–SiC/Ni catalytic electrode decreased to 309 mV, and the Tafel slope was 54.5 mV/dec.

Metal Doping Regulates Electrocatalysts Restructuring during Oxygen Evolution Reaction.

High-efficiency and low-cost catalysts for oxygen evolution reaction (OER) are critical for electrochemical water splitting to generate hydrogen, which is a clean fuel for sustainable energy conversion and storage. Among the emerging OER catalysts, transition metal dichalcogenides have exhibited superior activity compared to commercial standards such as RuO2, but inferior stability due to uncontrolled restructuring with OER. In this study, we create bimetallic sulfide catalysts by adapting the atomic ratio of Ni and Co in CoxNi1-xSy electrocatalysts to investigate the intricate restructuring processes. Surface-sensitive X-ray photoelectron spectroscopy and bulk-sensitive X-ray absorption spectroscopy confirmed the favorable restructuring of transition metal sulfide material following OER processes. Our results indicate that a small amount of Ni substitution can reshape the Co local electronic structure, which regulates the restructuring process to optimize the balance between OER activity and stability. This work represents a significant advancement in the development of efficient and noble metal-free OER electrocatalysts through a doping-regulated restructuring approach.

Substantial Electrocatalytic Oxygen Evolution Performances of Activated Carbon-Decorated Vanadium Pentoxide Nanocomposites

Developing the ecofriendly and high-fidelity electrocatalysts for the oxygen evolution reaction (OER) is essential to foster effective production of environmentally friendly hydrogen. Herein, we fabricated the highly efficient OER electrocatalysts of the activated carbon-decorated vanadium pentoxide (AC-V2O5) nanocomposites using a facile hydrothermal technique. The AC-V2O5 nanocomposites displayed an aggregated structure of the AC nano-sheet-anchored orthorhombic V2O5 nanorods. When performing the OER process in an alkaline electrolyte at 10 mA/cm2, AC-V2O5 exhibited the low overpotential (~230 mV), small Tafel slope (~54 mV/dec), and excellent stability. These substantial OER performances of AC-V2O5 could be ascribed to the synergistic effects from both the electrochemically active V2O5 nanorods and the highly conductive AC nanosheets. The results infer that the AC-V2O5 nanocomposites possess a substantial aptitude as a high-performance OER electrocatalyst for production of the future green energy source—hydrogen.

Shape-Preserved CoFeNi-MOF/NF Exhibiting Superior Performance for Overall Water Splitting across Alkaline and Neutral Conditions.

This study reported a multi-functional Co0.45Fe0.45Ni0.9-MOF/NF catalyst for oxygen evolution reaction (OER), hydrogen evolution reaction (HER), and overall water splitting, which was synthesized via a novel shape-preserving two-step hydrothermal method. The resulting bowknot flake structure on NF enhanced the exposure of active sites, fostering a superior electrocatalytic surface, and the synergistic effect between Co, Fe, and Ni enhanced the catalytic activity of the active site. In an alkaline environment, the catalyst exhibited impressive overpotentials of 244 mV and 287 mV at current densities of 50 mA cm-2 and 100 mA cm-2, respectively. Transitioning to a neutral environment, an overpotential of 505 mV at a current density of 10 mA cm-2 was achieved with the same catalyst, showing a superior property compared to similar catalysts. Furthermore, it was demonstrated that Co0.45Fe0.45Ni0.9-MOF/NF shows versatility as a bifunctional catalyst, excelling in both OER and HER, as well as overall water splitting. The innovative shape-preserving synthesis method presented in this study offers a facile method to develop an efficient electrocatalyst for OER under both alkaline and neutral conditions, which makes it a promising catalyst for hydrogen production by water splitting.

Co-doped NiFe carbonate hydroxide hydrate nanosheets with edge effect constructed from spent lithium-ion battery ternary cathodes for oxygen evolution reaction

The recycling of spent lithium-ion batteries (LIBs) has received increasing attention for environment and resource reclamation. Converting LIBs wastes into high-efficiency catalysts is a win-win strategy for realizing resource reclamation and addressing sustainable energy challenges. Herein, we developed a simple method to upcycle spent-LIBs cathode powder into Co-doped NiFe carbonate hydroxide hydrate (Co/NFCH-FF) as a low-cost and efficient oxygen evolution reaction (OER) electrocatalyst. The optimized Co/NFCH-FF electrode appears very competitive OER performances with low overpotentials of 201 and 249 mV at 10 and 100 mA cm−2, respectively, a small Tafel slope of 48.4 mV dec−1, and a high long-term stability. Moreover, we reveal that the existence of Co atoms leads to the formation of a crystalline/amorphous (c/a) interface at the Co/NFCH nanosheet edge, inducing the nanosheets possess a unique edge effect to enhance electric fields and accumulate hydroxide ions (OH–) at the edge during the OER process. Benefiting from edge effect, Co/NFCH-FF shows outstanding intrinsic activity. Furthermore, Co atoms as dopants stabilize the electronic structure of Co/NFCH-FF, enabling Co/NFCH-FF to exhibit excellent catalytic stability. This work provides an effective strategy for converting the end-life LIBs to high-performance multicomponent OER electrocatalysts and proposes new insights into the mechanism of enhanced catalytic activity of Co/NFCH.

Self-supported low-crystallinity CoFe layered double hydroxide nanospheres on monolayer Ti3C2 electrode for oxygen evolution reaction

The electrocatalytic oxygen evolution reaction is a crucial means to support the conversion and storage of the sustainable renewable energy. Low-crystallinity can offer short-range structural ordering and high active site density. In this work, an efficient self-supported oxygen evolution reaction (OER) electrocatalyst, cobalt iron layered double hydroxide (LDH) grown on Ti3C2 modified nickel foam (NF) heterostructure anode (CoFe-LDH/Ti3C2/NF) was prepared using electrodeposition. The exceptional electrocatalytic OER performance is ensured by in situ decorating monolayer Ti3C2/NF (s-Ti3C2/NF) with low-crystallinity CoFe nanospheres. By harnessing the low crystallinity, well-chosen composition and reasonable heterostructure, the overpotential of CoFe-LDH/Ti3C2/NF decreases to 246 mV at a current density of 10 mA·cm−2 in alkaline media. After 3000 cyclic voltammograms cycles, the ignorable increase in overpotential of 14 mV suggest the excellent long circular stability. Moreover, an accelerated reaction kinetics is implied by the smaller Tafel slope (28.76 mV·dec−1) and higher double-layer specific capacitance (2.33 mF·cm−2), which surpassed the counterparts CoFe-LDH grown on NF (CoFe-LDH/NF) and s-Ti3C2/NF. This work paves a new way to fabricate the low-crystallinity materials for electrocatalysis and energy storage.

CoFeBP Micro Flowers (MFs) for Highly Efficient Hydrogen Evolution Reaction and Oxygen Evolution Reaction Electrocatalysts.

Hydrogen is one of the most promising green energy alternatives due to its high gravimetric energy density, zero-carbon emissions, and other advantages. In this work, a CoFeBP micro-flower (MF) electrocatalyst is fabricated as an advanced water-splitting electrocatalyst by a hydrothermal approach for hydrogen production with the highly efficient hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The fabrication process of the CoFeBP MF electrocatalyst is systematically optimized by thorough investigations on various hydrothermal synthesis and post-annealing parameters. The best optimized CoFeBP MF electrode demonstrates HER/OER overpotentials of 20 mV and 219 mV at 20 mA/cm2. The CoFeBP MFs also exhibit a low 2-electrode (2-E) cell voltage of 1.60 V at 50 mA/cm2, which is comparable to the benchmark electrodes of Pt/C and RuO2. The CoFeBP MFs demonstrate excellent 2-E stability of over 100 h operation under harsh industrial operational conditions at 60 °C in 6 M KOH at a high current density of 1000 mA/cm2. The flower-like morphology can offer a largely increased electrochemical active surface area (ECSA), and systematic post-annealing can lead to improved crystallinity in CoFeBP MFs.

Microwave sintering construct 3D NiFeAl micro/nano porous bulk electrode for effective oxygen evolution reaction

The development of oxygen evolution reaction (OER) electrocatalysts is an important strategy to produce hydrogen energy by water splitting. Based on the Kirkendall effect and the capillary action of Al melting, this paper introduced a proper amount of Al into NiFe, and the 3D porous bulk high-efficiency OER electrodes were successfully prepared by microwave sintering. The 3D porous structure can provide abundant active sites for OER. The porous channel accelerates the penetration of O2 and electrolyte, shortens the diffusion path of reagents and products, and reduces the charge transfer resistance. It is worth noting that the NiFeAl porous bulk electrode shows excellent OER performance. The overpotentials are 205 mV and 251 mV at the current density of 10 mA cm−2 and 100 mA cm−2, respectively, and the Tafel slope is as low as 39.3 mV dec−1. Due to the existence of Al in the electrode and continuous etching and reconstruction in 1 M KOH solution, the stability test of the electrode lasts for more than 80 h, and the stability rate is even as high as 99.6%. In this work, a new view is put forward in developing an efficient and stable OER electrocatalysts for the preparation of transition metals.