Efficient Electromagnetic Interference Research Articles

Multivariate gradient structure design of flexible thermoplastic polyurethane based composite foam for enhanced electromagnetic interference shielding performance

Flexible and efficient electromagnetic interference (EMI) shielding polymer composite foams are rapidly developing, but it is difficult to avoid the deterioration of shielding properties after foaming. To solve the issue, in this work, composite foams with multivariate gradient structure of thermoplastic polyurethane (TPU) mixed with multiwalled carbon nanotubes (MWCNTs) were constructed by combining the soft-hard domains proportional gradient of TPU with filler content gradient. Gradient-structured TPU/MWCNTs foams with impedance matching layer and high reflector layer were obtained and impedance matching layer with large cells significantly reduced the density while high reflector layer with a few cells maintained relatively perfect conductive network, whose shielding efficiency was 38.2 % higher than that of unfoamed sample. Furthermore, TPU/MWCNTs composite foams presented great stability even after 1000 times bending. This special multivariate gradient structure shows potential applications in microelectronic devices and aerospace fields and is critical to the development of high-performance EMI shielding polymer foams.

Interfacial Enhancement Enables Highly Conductive Reduced Graphene Oxide-Based Yarns for Efficient Electromagnetic Interference Shielding and Thermal Regulation

Interfacial Enhancement Enables Highly Conductive Reduced Graphene Oxide-Based Yarns for Efficient Electromagnetic Interference Shielding and Thermal Regulation

Hybrid-structured carbon fiber fabric/silk fiber non-woven fabric/carbonyl iron powder/epoxy composites with highly efficient electromagnetic interference shielding and mechanical properties

Hybrid-structured carbon fiber fabric/silk fiber non-woven fabric/carbonyl iron powder/epoxy composites with highly efficient electromagnetic interference shielding and mechanical properties

A novel green approach for the construction of conductive glass fiber‐silver‐PANI ternary composites with efficient electromagnetic interference shielding and excellent thermal stability

A novel green approach for the construction of conductive glass fiber‐silver‐<scp>PANI</scp> ternary composites with efficient electromagnetic interference shielding and excellent thermal stability

Novel fire-resistant SiBCN fiber paper with efficient electromagnetic interference shielding and Joule-heating performance

Since electromagnetic interference (EMI), icing, and fire incidents greatly threaten aviation safety, multifunctional EMI shielding materials are urgently required in the aviation industry. However, developing highly efficient EMI shielding materials that combine fire resistance and thermal management remains a significant challenge. Here, a novel fire-resistant SiBCN ceramic fiber paper with excellent EMI shielding and Joule heating performance was fabricated via electrospinning followed by cross-linking, pyrolysis, and annealing. Compared with the SiBCN fiber paper prepared at 800 °C with poor EMI shielding performance, the total shielding effectiveness (SET) of the SiBCN fiber paper annealed at 1400 °C significantly increased to 21 dB, with specific shielding effectiveness (SSE/t) as high as 3317 dB•cm2•g−1, due to the precipitation of “island-like” conductive turbostratic C, facilitating the synergistic effects of conduction loss, dipole polarization, and interfacial polarization, resulting in high efficiently attenuation of the electromagnetic waves (EMW). Furthermore, the fiber paper demonstrated excellent fire-resistant and Joule-heating performance, with a rapid electrothermal conversion response and a high saturation temperature of 300 °C at 12 V. Therefore, this work proposes a novel strategy for designing multifunctional ceramic fiber paper with integrated EMI shielding, fire resistance, and Joule heating performance for aircraft safety.

Cellulose Nanofiber-Based Nanocomposite Films with Efficient Electromagnetic Interference Shielding and Fire-Resistant Performance.

Cellulose nanofiber (CNF) has been widely used as a flexible and lightweight polymer matrix for electromagnetic shielding and thermally conductive composite films because of its excellent mechanical strength, environmental performance, and low cost. However, the lack of flame retardancy seriously hinders its further application. Herein, renewable and biomass-sourced l-arginine (AR) was used to surface-modify ammonium polyphosphate (APP) and an environmentally friendly biobased flame retardant was synthesized by the coordination of zinc sulfate heptahydrate (ZnSO4·7H2O), which was named AAZ. AAZ was deposited on the surface of CNF by electrostatic adsorption and Zn2+ complexation. The biobased compatibilizer Triton X-100 was employed to assist the exfoliation of graphene nanoplatelets (GNPs) and their dispersion in the CNF matrix. Due to the formation of a dense lamellar layer resembling a shell structure, the CNF/GNPs composite films with a tensile strength of 52 MPa were obtained via vacuum-assisted filtration. Because the phosphorus-containing group produces a protective layer of PxOy compound and promotes the formation of a carbon layer by CNF and the combustion releases ammonia gas, the fire-resistant performance of the composite films was greatly improved. Compared with the pure CNF film, the composite film exhibits 33% reduction in PHRR value and 40% reduction in THR. In addition, the CNF/GNPs composite film with 20 wt % GNPs possessed high conductivity (2079.2 S/m) and electromagnetic interference (EMI) shielding effectiveness (37 dB). The ultrathin CNF/GNPs composite films have excellent potential for use as efficient flame retardant and EMI shielding materials.

Strong SiC@Carbon nanowire aerogel metamaterials for efficient electromagnetic interference shielding

Lightweight, high-strength and efficient electromagnetic interference shielding materials are in urgent demand for aerospace vehicles such as lunar and Mars rovers. SiC nanowire aerogels exhibit low density, chemical stability, and adjustable dielectric properties, rendering them as ideal candidates for high-performance electromagnetic wave protecting materials. However, developing SiC nanowire aerogels with simultaneous strong mechanical properties and efficient electromagnetic interference shielding performance remains challenging. Herein, a class of strong SiC@carbon nanowire aerogel metamaterials with both mechanical robustness and efficient electromagnetic interference shielding are obtained through microstructure design and compositional optimization. The aerogels with designed meta-structures are fabricated by 3D printing followed with chemical vapor deposition of graphene-like carbon. The optimized compressive strength and Young's modulus of the aerogel metamaterial reach up to 1.581 MPa and 46.230 MPa, respectively, showing an increase of about 50–60 times. It also exhibits an electromagnetic interference shielding effectiveness of 38.39 dB and specific shielding effectiveness of 666.53 dBcm3g−1. These good properties are attributed to the synergistic effects of the hierarchical meta-structure and the SiC@carbon nanowires composite constituents, which provides a feasible pathway toward further design of high-performance electromagnetic interference protection materials.

Ultratough and self‐healable electromagnetic interference shielding materials with sandwiched silver nanowires in polyurethane composite films

AbstractThis study presents a facile self‐healing electromagnetic interference (EMI) shielding composite by sandwiching a layer of silver nanowires (AgNWs) between two layers of self‐healing polyurethane (SPU). The AgNWs layer forms an interconnected conductive network that effectively reflects and absorbs electromagnetic radiation, providing efficient EMI shielding. The SPU layers contribute autonomous healing of mechanical damages and restoring structural integrity and conductive pathways. The composite films exhibit remarkable EMI shielding effectiveness (SE) (up to 64.6 dB), exceptional mechanical toughness (106.4 MJ/m3), and self‐healing capabilities, outperforming conventional shielding materials. The synergy between AgNWs and SPU layers offers lightweight, flexible, tough, and self‐healing properties, making this material highly promising for applications in wearable electronics, aerospace, and automotive industries where durability and long‐term reliability are critical.Highlights Facile fabrication of sandwiched AgNWs layer between SPU films. Sandwiched AgNWs/SPU films with exceptional EMI shielding. AgNWs form conductive networks for efficient EMI shielding. Remarkable mechanical toughness of 106.4 MJ/m3 and self‐healing capability. Potential shielding materials for lightweight, wearable electronics, aerospace.

Resonator-based near perfect metamaterial absorber with high EMI shielding for Wi-Fi and 5G applications

This paper introduces a perfect metamaterial absorber (MMA) achieving exceptional electromagnetic signal absorption at application-oriented frequencies of 2.40 and 3.50 GHz in addition to 6.09 GHz. The MMA exhibits absorption rates of 99.85, 98.6, and 96.7%, with high shielding effectiveness (SE) of 36.44, 32.58, and 31.13 dB against electromagnetic interference (EMI) at those frequencies. The structure of the copper resonator on the FR4 substrate allows the on-design frequency switching from 3.43 to 3.70 and 5.65 to 6.55 GHz, respectively. The structural symmetry enables polarization and incidence angle independence up to 60° for both transverse electric and magnetic modes. The perfect absorption of the MMA is shown by the near-zero polarization conversion ratio. There is an adjacent correlation between the measurement and simulation results. The proposed MMA emerges as an efficient EMI shield for Wi-Fi and 5G signals, offering perfect absorption and extensive polarization characteristics.

Electromagnetic porous lignocellulosic matrix composites: A green electromagnetic shielding material with high absorption efficient electromagnetic interference

Electromagnetic interference (EMI) shielding materials play a vital role in human society, especially in light of the rapid development of electronic communication equipment. Therefore, it is urgent to develop green, high-efficiency EMI shielding materials. Wood, as a renewable raw material, possesses significant structural advantages in studying EMI materials due to its unique 3D pore structure. Herein, we report magnetoelectric lignocellulosic matrix composites derived from the delignified wood for efficient EMI shielding. The composite was fabricated by in-situ polymerization of PEDOT conductive coating and magnetic Fe3O4 in delignified wood. The conductive 3D pore structure of Fe3O4/PEDOT@wood could effectively cause dielectric loss and multiple internal reflections. Combined with the magnetic loss of Fe3O4, the material exhibited excellent EMI shielding effectiveness (SE), which could be attributed to the synergistic effect of dielectric and magnetic losses. The Fe3O4/PEDOT@wood showed excellent conductivity (103 S/m), good magnetism (26.7 emu/g), the EMI SE up to 59.8 dB, and high SEA/SET ratios of∼84.2 % to 95.7 % at 2 mm in X -band. Moreover, the material exhibited a high compressive strength and tensile strength of 100.8 MPa and 18.1 MPa, respectively. Therefore, this work provided a reference for the preparation of high-efficiency EMI shielding materials.

Development of carbon composite coatings for fire retardancy and electromagnetic interference shielding

This study has effectively showcased the feasibility of employing a carbon composite coatings, comprised of various carbon nanomaterials including carbon nanodots, carbon nanotubes, and graphene nanosheets integrated within a matrix of sodium metasilicate + gypsum, for applications in both flame retardancy and electromagnetic interference (EMI) shielding. The resulting carbon composite coatings, when applied to wooden substrates, demonstrate remarkable fireproof performance, as validated through fire injections at temperatures as high as 1050 °C. This underscores the pivotal role plays by the design of carbon composites in suppressing flame propagation and charring, leading to reduced carbonization areas. Thermogravimetric analysis further reveals that the carbon composite coating generates substantial char residue at 800 °C, signifying enhanced thermal insulating properties derived from the robust composite carbon architecture. Furthermore, the carbon composite coatings show a significant decrease in electromagnetic fields (electric field around 50 % and magnetic field around 44 %), indicating their efficient EMI shielding properties. This improved EMI shielding performance may be due to the deliberate insertion of CNs into the composite materials, which fine-tunes resistance and dielectric loss while allowing effective electromagnetic absorption by the carbon composites. The breakthroughs made in flame retardancy and EMI shielding highlight carbon composites as superior strengthens to flame-retardant and EMI-absorbing building coatings.

Enhanced Electromagnetic Interference Shielding Properties of CNT/Carbon Composites by Designing a Hierarchical Porous Structure.

With the widespread use of electronic devices, electromagnetic interference (EMI) has become an increasingly severe issue, adversely affecting device performance and human health. Carbon nanotubes (CNTs) are recognized for their electrical conductivity, flexibility, and stability, making them promising candidates for EMI shielding applications. This research developed hierarchical porous-structured CNT/carbon composites for enhancing electromagnetic interference (EMI) shielding properties. Featuring a CNT film with nano-scale pores and an amorphous carbon layer with micro-scale pores, the CNT/carbon composites are strategically arranged to promote the penetration of EM waves into the composite's interior and facilitate multiple reflections, thereby improving the EMI shielding performance. An impressive EMI shielding effectiveness of 61.4 dB was achieved by the CNT/carbon composites, marking a significant improvement over the 36.5 dB measured for the pristine CNT film. Owing to the micro pores in the amorphous carbon layer, a notable reduction in the reflection shielding efficiency (SER) but, concurrently, a substantial increase in the absorption shielding efficiency (SEA) compared with the pristine CNT film was realized in the composites. This study successfully validated the effectiveness of the hierarchical porous structure in enhancing the EMI shielding performance, providing a promising new strategy for the development of lightweight, flexible, and efficient EMI shielding materials.

Transparent electromagnetic interference shielding materials using MXene

AbstractWith the rapid advancement of terahertz technologies, electromagnetic interference (EMI) shielding materials are needed to ensure secure electromagnetic environments. Enormous efforts have been devoted to achieving highly efficient EMI shielding films by enhancing flexibility, lightweight, mechanical robustness, and high shielding efficiency. However, the consideration of the optical properties of these shielding materials is still in its infancy. By incorporating transparency, visual information from protected systems can be preserved for monitoring interior working conditions, and the optical imperceptibility allows nonoffensive and easy cover of shielding materials for both device and biology. There are many materials that can be applied to transparent EMI shields. In particular, two‐dimensional transition metal carbide/nitrides (MXenes), possessing the advantages of superior conductivity, optical properties, favorable flexibility, and facile processibility, have become a great candidate. This work reviews the recent research on developing highly efficient and optically transparent EMI shields in a comprehensive way. Materials from MXenes, indium tin oxide, metal, carbon, and conductive polymers are covered, with a focus on the employment of MXene‐based composites in transparent EMI shielding. The prospects and challenges for the future development of MXene‐based transparent EMI shields are discussed. This work aims to promote the development of high‐performance, optically transparent EMI shields for broader applications by leveraging MXenes.

Multifunctional MXene/Carbon Nanotube Janus Film for Electromagnetic Shielding and Infrared Shielding/Detection in Harsh Environments

HighlightsA multifunctional Janus film is fabricated by integrating highly-crystalline and oxidation-resistant Ti3C2Tx MXene with carbon nanotube (CNT) film through strong hydrogen bonding, which exhibits high electrical conductivity of 4250 S cm−1 and robust mechanical strength of 77 MPa.The MXene/CNT Janus film of 15 μm thickness demonstrates efficient electromagnetic interference shielding of 72 dB, low infrared (IR) emissivity of 0.09 and hence superior thermal camouflage performance, and outstanding IR detection capability, while maintaining its integrity equally at room temperature as well as under extreme conditions.This multifunctional MXene/CNT Janus film offers a practical solution for electromagnetic shielding and IR shielding/detection in challenging conditions.

Boron-graphene composite for efficient electromagnetic interference shielding with strong strength and near-zero thermal expansion

The quest for the materials that boast efficient electromagnetic interference (EMI) shielding, strong strength and superb thermal dimensional stability is a burgeoning research area, particularly due to their critical applications in safeguarding sensitive circuits against microwave radiation, especially in the space environments. Graphene-based composites, leveraging the remarkable attributes of individual graphene nanosheets, emerge as prime contenders for fulfilling these sophisticated application requirements. In this study, we prepared boron-graphene composites via spark sintering, combining graphene sheets and boron nanoparticles. This method not only ensures high-performance outcomes but also remains cost-effective and suitable for large-scale production. Boron serves as a binder, facilitating the connection between adjacent graphene sheets and enhancing the graphitization process. The resulting composites demonstrated exceptional electrical conductivity (4.53 × 105 S m−1) and superior EMI shielding effectiveness (average SET 83 dB, with the thickness of 0.25 mm), markedly surpassing previous graphene-based materials in terms of compressive strength (171.3 MPa), and exhibiting low thermal expansion and an ultra-low friction coefficient (0.04). Additionally, to unravel the evolution of boron in the graphene composite and the impact of boron on electrical conductivity, first principles calculations and density functional theory (DFT) were utilized. This investigation underscores the significant promise of boron-graphene composites as high-performance, multifunctional materials across various domains.

Nickel-Fe3O4@Graphene coated lightweight carbonized wood for efficient electromagnetic interference shielding

The miniaturization and integration of electronic equipment promote electromagnetic effect radiation pollution more and more serious. The lightweight, renewable electromagnetic interference (EMI) shielding materials is urgently needed. This study developed a high temperature carbonization, Fe3O4@Graphene impregnation, and electroless Ni technique to construct a carbonized wood composite with strong EMI shielding performance using sustainable natural wood as the raw material. The Fe3O4@Graphene is distributed throughout the carbonized wood to provide the conductivity and magnetism of the reinforced composite material, and provide more interfaces to increase the dielectric loss and magnetic loss, thereby exhibiting excellent EMI shielding performance. The results show that at low thickness (2 mm) and ultra-low density (0.284 g/cm3), the CWN-7 composite exhibits excellent EMI shielding effectiveness of up to 84.2 dB in the whole X-band (8.2–12.4 GHz). At the same time, it has extraordinary compressive strength and good thermal insulation performance. This study offers a different method for creating composite multifunctional electromagnetic shields out of carbonized green wood.

Janus structure design of polyimide composite foam for absorption-dominated EMI shielding and thermal insulation

In the present work, by virtue of the synergistic and independent effects of Janus structure, an asymmetric nickel-chain/multiwall carbon nanotube/polyimide (Ni/MWCNTs/PI) composite foam with absorption-dominated electromagnetic interference (EMI) shielding and thermal insulation performances was successfully fabricated through an ordered casting and directional freeze-drying strategy. Water-soluble polyamic acid (PAA) was chosen to match the oriented freeze-drying method to acquire oriented pores, and the thermal imidization process from PAA to PI exactly eliminated the interface of the multilayered structure. By controlling the electro-magnetic gradient and propagation path of the incident microwaves in the MWCNT/PI and Ni/PI layers, the PI composite foam exhibited an efficient EMI SE of 55.8 dB in the X-band with extremely low reflection characteristics (R = 0.22). The asymmetric conductive network also greatly preserved the thermal insulation properties of PI. The thermal conductivity (TC) of the Ni/MWCNT/PI composite foam was as low as 0.032 W/(m K). In addition, owing to the elimination of MWCNT/PI and Ni/PI interfaces during the thermal imidization process, the composite foam showed satisfactory compressive strength. The fabricated PI composite foam could provide reliable electromagnetic protection in complex applications and withstand high temperatures, which has great potential in cutting-edge applications such as advanced aircraft.

A Highly Deficient Medium-Entropy Perovskite Ceramic for Electromagnetic Interference Shielding under Harsh Environment.

Materials that can provide reliable electromagnetic interference (EMI) shielding in highly oxidative atmosphere at elevated temperature are indispensable in the fast-developing aerospace field. However, most of conductor-type EMI shielding materials such as metals can hardly withstand the high-temperature oxidation, while the conventional dielectric-type materials cannot offer sufficient shielding efficiency in gigahertz (GHz) frequencies. Here, a highly deficient medium-entropy (ME) perovskite ceramic as an efficient EMI shielding material in harsh environment, is demonstrated. The synergistic effect of entropy stabilization and aliovalent substitution on A-site generate abnormally high concentration of Ti and O vacancies that are stable under high-temperature oxidation. Due to the clustering of vacancies, the highly deficient perovskite ceramic exhibits giant complex permittivity and polarization loss in GHz, leading to the specific EMI shielding effectiveness above 30dB/mm in X-band even after 100 h of annealing at 1000°C in air. Along with the low thermal conductivity, the aliovalent ME perovskite can serve as a bifunctional shielding material for applications in aircraft engines and reusable rockets.

Recyclable Polymer Composites with a Wrinkled Core-Shell Structure for Highly Efficient EMI Shielding and Low Reflection.

Green electromagnetic interference (EMI) shielding materials not only require high shielding effectiveness (SE) and low reflection but also need to be recyclable after damage; however, it is challenging to strike a balance in practice. Here, a polyacrylamide (PAM) composite composed of numerous chemically cross-linked PAM@carbon nanotube (cPAM@CNT) core-shell particles featuring rich wrinkled microstructures was prepared using an adsorption-drying-shrinking strategy. The wrinkled microstructures enable the incident electromagnetic waves (EMWs) to undergo attenuation within the composites, achieving an average EMI SE of 67.5 dB in the X band. Due to the hygroscopicity of hydrophobically associated PAM (hPAM, an adhesive for cPAM@CNTs core-shell particles), the average EMI SE of the composites further increased to 83.2 dB after exposure to 91% relative humidity for 24 h, with only a 2.7 dB low reflection. Additionally, the composites also demonstrated excellent Joule heating, photothermal performance, and recyclability, which exhibit substantial promise for advanced EMI shielding applications.

3D printed lightweight honeycomb vent structures with subsequent coating of silver nanowires for efficient electromagnetic interference (EMI) shielding

In light of the rapid advancements within the electronic industry, the urgent need for the development and implementation of advanced electromagnetic interference (EMI) shielding materials has become paramount. Herein a novel approach is presented for developing of lightweight honeycomb structures using 3D printing technology, combined with subsequent conductive spray coating, containing Silver Nanowires (AgNWs), to achieve effective EMI shielding as well as air vent functionality for thermal cooling.Using polyol method, AgNWs were synthesized having high aspect ratio and crystallinity for to be used as conductive coating on 3D printed structures. The EMI shielding results in X-band demonstrated that the developed structures exhibit promising EMI shielding properties, up to 35 dB attenuation with 2 mm honeycomb cell size, making them suitable for applications requiring EMI protection along with air venting. More importantly in all samples major contribution of the shielding efficiency comes from the absorption of the EM waves (up to 75 %) inside the structures which is helpful to reduce reflected EM noise.Effort was to effectively addresses the inherent limitations of conventional processing technology, by using additive manufacturing and material science to create structures for EMI shielding applications, bridging the gap between existing materials and desired components.