CO2 reduction is an important step in carbon capture, utilization, and storage (CCUS). The utilization of a membrane electrode assembly (MEA) with a gas diffusion electrode (GDE) realizes high current density CO2 reduction. However, most of the developed CO2 reduction catalysts suffer from low Faradaic efficiency when using a proton exchange membrane MEA, due to low local pH surrounding catalysts. Alternatively, with an anion exchange membrane MEA, CO2 reduction suffers from low conversion efficiency due to carbonate-bicarbonate crossover through the membrane to the anode. For continuously-running CO2 electrolyzers, the crossover of acids and cations results in low reduction efficiency and flooding of the GDE. We have designed and characterized an asymmetric membrane that prohibits carbonate-bicarbonate crossover, yet can maintain a high local pH surrounding the catalyst. The resulting MEA can achieve high Faradaic efficiency toward CO2 reduction using developed catalysts with near-zero CO2 crossover. When using oxygen evolution in the anode, we further developed an ion-blockage strategy to diminish the crossover of acids or cations during long-term operation, maintaining a relatively stable and suitable environment for CO2 reduction on GDE. The crossover management of carbonate, bicarbonate, protons and cations can lead to a long lifetime high-efficiency CO2 electrolyzer.
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