This study investigates the electromagnetic shielding effectiveness of Coconut Coir-based Porous Carbon (CCPC) composites with varying iron (Fe) particle concentrations, specifically focusing on four different weight ratios of CCPC/Fe-80, CCPC/Fe-60, CCPC/Fe-40, and CCPC/Fe-20. The novelty of this work lies in the use of sustainable coconut coir as a base material, emphasizing its eco-friendly and cost-effective attributes for Electromagnetic interference (EMI) shielding applications. The significance of varying iron particle concentrations is highlighted to optimize electromagnetic shielding effectiveness. Comprehensive analyses were conducted on these composites. X-Ray Diffraction (XRD) analysis confirmed the presence of crystalline Fe particles and amorphous carbon, with crystalline sizes determined via Williamson-Hall (W-H) plot, Scherrer Equation, and Strain Size Plot (SSP) ranging from 17.33 nm to 18.01 nm for the former. Raman spectroscopy revealed distinctive D and G bands, with intensity ratios indicating a slight increase in structural disorder with higher Fe content. UV-Visualization spectroscopy demonstrated distinct absorption peaks, with higher Fe content resulting in more pronounced absorbance and lower band gap energies. Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) analyses provided detailed insights into the material's microstructure and elemental composition, confirming the successful integration of Fe particles within the porous carbon matrix. Vector Network Analyzer (VNA) testing measured the reflection loss (RL), showing values in the range of −26.4 dB to −20.2 dB, for 2 mm thick samples, corresponding to electromagnetic wave attenuation of over 99%. These results underscore the potential of CCPC/Fe composites, particularly in applications requiring effective Electromagnetic (EM) wave attenuation. This research offers a sustainable and cost-effective solution, contributing significantly to the field of materials science by enhancing electromagnetic compatibility in various technological applications.
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