This paper is concerned with optimization of submerged culture conditions for mycelial growth and exo-biopolymer production by Paecilomyces tenuipes C240 by one-factor-at-a-time and orthogonal matrix methods. The one-factor-at-a-time method was adopted to investigate the effects of medium components (i.e. carbon, nitrogen, and mineral sources) and environmental factors (i.e. initial pH and temperature) on mycelial growth and exo-biopolymer production. Among these variables, glucose, KNO 3, K 2HPO 4, and MgSO 4 were identified to be the most suitable carbon, nitrogen, and mineral sources, respectively. The optimal temperature and initial pH for mycelial growth and exo-biopolymer production were 28 °C and 6.0, respectively. Subsequently, the concentration of glucose, KNO 3, K 2HPO 4, and MgSO 4 were optimized using the orthogonal matrix method. The effects of media composition on the mycelial growth of P. tenuipes C240 were in the order of glucose>K 2HPO 4>KNO 3>MgSO 4, and those on exo-biopolymer production were in the order of glucose>K 2HPO 4>MgSO 4>KNO 3. The optimal concentration for enhanced production were determined as 4 g/l glucose, 0.6 g/l KNO 3, 0.1 g/l K 2HPO 4, and 0.1 g/l MgSO 4 · 5H 2O for mycelial yield, and 3 g/l glucose, 0.4 g/l KNO 3, 0.1 g/l K 2HPO 4, and 0.1 g/l MgSO 4 · 5H 2O for exo-biopolymer production, respectively. The subsequent verification experiments confirmed the validity of the models. This optimization strategy in shake flask culture lead to a mycelial yield of 10.18 g/l, and exo-biopolymer production of 1.89 g/l, respectively, which were considerably higher than those obtained in preliminary studies. Under optimal culture conditions, the maximum exo-biopolymer concentration in a 5 l stirred-tank bioreactor was 2.36 g/l.
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