Effect Of Hot Rolling Process Research Articles

Effect of hot-rolling process on the microstructure, mechanical and corrosion behaviors of dual-phase Co-based entropic alloys

Two compositions from dual-phase Co-based entropic alloys with high corrosion resistance were chosen, and the effect of hot-rolling process on the microstrcture, mechanical property and corrosion resistance was investigated in this work. The processing parameters were designed and optimized by CALPHAD calculations. For the case of hot-rolled alloys, fcc + hcp dual-phase structures were confirmed by different characterization techniques, including XRD, ECCI, and EBSD. After testing various mechanical properties and electrochemical corrosion behaviors at room temperature, the hot-rolled alloys exhibit an outstanding mechanical and corrosion resistance property. The hot-rolling process improves the electrochemical corrosion resistance slightly and promotes hardness as well as strength-ductility greatly. The experimental characterizations provide plentiful information about microstructure, crystallographic orientation, lattice misorientation, grain boundaries, and so on. More details for the strengthening and hardening mechanisms could be obtained from the EBSD analysis. The current work shed lights on the design of new alloy recipe as well as the synthesis of novel grade dual-phase entropic alloys with excellent combination of mechanical properties and corrosion resistance which could be applied in harsh environments.

Mechanical properties and stability of hot rolled Zn-0.8Mg alloy

Insufficient mechanical strength and mechanical instability are important factors limiting the application of zinc-based alloys as biodegradable materials. Currently, alloying and plastic deformation are effective methods to improve material properties. Therefore, this paper investigates the effect of hot rolling process on the mechanical properties and stability of Zn-0.8Mg alloys. The results show that after hot rolling, the internal grain of Zn-0.8Mg alloy is refined, the second phase is precipitated, the weaving strength is enhanced, and the overall mechanical properties are significantly improved. The contribution of deformation strengthening can reach about 90 %. The tensile strength, yield strength, and elongation of the alloy were 312.3 MPa, 249.5 MPa, and 15.6 % (141.72 %, 155.96 %, and 189.96 %, respectively) at a rolling volume of 70 %, which meets the clinical criteria for degradable material implants. However, this treatment reduced the stability of the mechanical properties of the Zn-0.8Mg alloy. During natural ageing, a small amount of Mg2Zn11 phase precipitated inside the alloy, reducing the elongation. Compared with cast alloys, hot rolled alloys have higher grain boundary density, which accelerates the precipitation of secondary phases, leading to more pronounced changes in the mechanical properties of the alloys after hot rolling.

Effect of hot rolling process on the microstructure and mechanical properties of a high-strength strip casting microalloyed steel

A novel Nb–V–Mo microalloyed steel with 1 GPa yield strength and high ductility was developed by strip casting. The effects of hot rolling on the microstructure and mechanical properties of the Nb–V–Mo microalloyed steel were investigated using scanning electron microscopy, electron backscatter diffraction, transmission electron microscopy, atom probe tomography and tensile tests. Both the as-cast and hot-rolled specimens exhibit a microstructure characterized by lath-like bainite and (Nb, V, Mo)C clusters, while the bainite lath was refined after hot rolling. Tensile test results show obvious improvements in the yield strength, tensile strength, and elongation of the hot-rolled specimen (1008 MPa, 1075 MPa, 20.1 %, respectively), compared to that of the as-cast ones (879 MPa, 978 MPa, 19.0 %, respectively). Additionally, the hot-rolled specimen displays a similar dislocation multiplication and storage capacity to the as-cast specimen, resulting in a comparable work-hardening capability during plastic deformation.

On the normal and inverse Portevin–Le Chatelier behavior in hot rolled Inconel 617 superalloy

In the present study the effect of hot rolling process on the normal and inverse Portevin-Le Chatelier behavior was investigated. The hot rolling process was carried out at 950 °C, 1050 °C, and 1150 °C to capture the effect of thermomechanical process on elimination or postponing of dynamic strain aging phenomenon in Inconel 617 during subsequent deformation process. The tensile test was performed within the temperature range between 350 °C and 750 °C at a constant strain rate. The microstructure evaluations were carried out by optical microscope and scanning electron microscope. The serrated flow was observed in the stress-strain curves at specific temperatures. The type of serrations changed from type B to type C at the strain rate of 5 × 10−4 s−1 as the tensile test temperature was enhanced. The change of normal PLC effect to the inverse PLC effect was intensified when the hot rolling temperature was increased; Hence, the inverse PLC effect was observed at 750 °C in the sample which had rolled at 1150 °C. Whilst the serrated flow was not seen at 750 °C in the samples which had rolled at 950 °C and 1050 °C. The critical strain, for the initiation of the serrated flow was found to reduce with the increasing temperature of hot rolling from 950 °C to 1150 °C. After tensile test, the microstructural evaluations revealed the proven substantial role of precipitation of γ′ and the Cr-rich M23C6 carbides in pinning of the mobile dislocations, which led to the inverse PLC effect.

The effect of hot rolling process on macro-texture and high-temperature mechanical properties of AZ31B alloy modified by Ca and Ce

This study examines the high-temperature tensile properties of AZ31 and AZ31-1.0Ca-0.2Ce alloys in different rolling directions. Tensile test results at 250 °C showed that the ductility of AZ31-1.0Ca-0.2Ce alloy increased threefold in the 90° perpendicular direction to rolling direction. Moreover, both strength and elongation values of AZ31-1.0Ca-0.2Ce alloy were higher than those of AZ31. Macro-texture measurements revealed that AZ31 and AZ31-1.0Ca-0.2Ce alloys showed strong and weakened basal texture in the rolling direction, respectively. The combined effect of secondary phases and texture weakening increased the high-temperature ductility (49%) of AZ31-1.0Ca-0.2Ce. In the rolling direction, yield (YS) and ultimate tensile strength of AZ31-1.0Ca-0.2Ce were obtained as 115 and 121 MPa, respectively. These values were higher than AZ31 alloy due to the stronger texture of the non-basal planes. The fracture surface of AZ31 samples proved that the rough and crack-dominated surface led to brittle fracture formation. However, fine-sized dimples resulted in a ductile fracture in AZ31-1.0Ca-0.2Ce samples.

Inclusion Engineering in Medium Mn Steels: Effect of Hot-Rolling Process on the Deformation Behaviors of Oxide and Sulfide Inclusions

Medium Mn steel (MMS) is a new category of the third-generation advanced high strength steel (3rd AHSS) which is developed in the recent 1-2 decades due to a unique trade-off of strength and ductility. Thus, this steel grade has a wide application potential in different fields of industry. The current work provides a fundamental study of the effect of hot-rolling on the inclusion deformation in MMS including a varied 7 to 9 mass pct Mn. Specifically, the deformation behavior of different types of inclusions (i.e., Mn(S,Se), liquid oxide (MnSiO3), MnAl2O4, and complex oxy-sulfide) was investigated. The results show that both MnSiO3 and Mn(S,Se) are soft inclusions which are able to be deformed during the hot-rolling process but MnAl2O4 does not. The aspect ratio of soft inclusions increases significantly from as-cast to hot-rolling conditions. When the maximum size of different inclusions is similar, Mn(S,Se) deforms more than MnSiO3 does. This is due to a joint influence of physical parameters including Young’s modulus, coefficient of thermal expansion (α), etc. However, when the maximum size of one type of inclusion (e.g., MnSiO3) is much larger than another one (e.g., Mn(S,Se)), this maximum size of soft inclusions plays a dominant role than other factors. In addition, the deformation behavior of dual-phase inclusion depends on the major phase, i.e., either oxide or sulfide. Last but not least, empirical correlations between the reduction ratio of the thickness of plate, grain size, and aspect ratio of oxide and sulfide inclusions after hot-rolling are provided quantitatively. This work aims to contribute to the ‘inclusion engineering’ concept in the manufacturing of new generation AHSS.

Simultaneously Improving Mechanical Properties and Stress Corrosion Cracking Resistance of High-Strength Low-Alloy Steel via Finish Rolling within Non-recrystallization Temperature

The effect of hot rolling process on microstructure evolution, mechanical properties and stress corrosion cracking (SCC) resistance of high-strength low-alloy (HSLA) steels was investigated by varying the finish rolling temperature (FRT) and total rolling reduction. The results revealed granular bainite with large equiaxed grains was obtained by a total rolling reduction of 60% with the FRT of 950 °C (within recrystallization temperature Tr). The larger grain size and much less grain boundaries should account for the relatively lower strength and SCC resistance. A larger rolling reduction of 80% under the same FRT resulted in the formation of massive martensite–austenite (M/A) constituents and resultant low ductility and SCC resistance. In contrast, a good combination of strength, ductility and SCC resistance was obtained via 80% rolling reduction with the FRT of 860 °C (within non-recrystallization temperature Tnr), probably because of the fine grain size and M/A constituents, as well as a high density of grain boundary network.

Temperature Effect of Hot Rolling Process on Microstructure, Strength and Fracture Toughness of X65 Pipeline Steel

The present work investigates the effect of final temperature of hot rolling process on strength and fracture toughness of API X65 pipeline steel. It has been shown that decreasing the finish rolling temperature from 900 to 800 °C in non-recrystallization region causes a decrease in ferrite grain size by about 16% and change the morphology of ferrite microstructure in non-recrystallization region from polygonal ferrite to quasi-polygonal ferrite. It has been found after measuring the fracture toughness parameter (JIC) for two samples hot rolled in non-recrystallization and dual-phase (α + γ) regions that fracture toughness value of 158 kJ/m2 is reduced by 25% to 118 kJ/m2 due to the probability of proeutectoid ferrite generation in microstructure during rolling in dual-phase region which reduces flexibility and facilitates the crack growth. The results of fatigue crack growth test and da/dN–Δk curve indicate that the fatigue crack growth rate in the dual-phase region of hot-rolled steel is higher than that in the non-recrystallization region due to the inhomogeneity of microstructure and lower fracture toughness.

Effect of Hot Rolling on Texture, Precipitation, and Magnetic Properties of Strip-Cast Grain-Oriented Silicon Steel

An ultra-low carbon grain-oriented silicon steel as-cast strip is produced by twin-roll strip casting process, and subsequently subjected to one-pass hot rolling, one-stage cold rolling, primary annealing, and secondary annealing. The effect of hot rolling process on microstructure, texture, and inhibitor evolution is studied. It is shown that the precipitation behavior of AlN particles is significantly affected by the hot rolling temperature and the optimal precipitation temperature is ≈1100 °C. On the other hand, the intensity of Goss texture in hot-rolled sheets is determined by hot rolling reduction, which is limited in the strip casting process and the hot-rolled Goss texture is relatively weak compared to the conventional process. The primary annealed Goss texture can originate from the cold rolling process and this texture is homogeneous through the thickness, besides the inherited hot-rolled Goss texture mainly presented in the subsurface layer. Thus, relatively strong Goss texture in primary annealed sheets is obtained. The results indicate that the hot rolling process is an efficient way to optimize the texture and precipitation in strip-cast silicon steel, and relatively good magnetic properties can be obtained by the strip casting process.

CNT/PLA複合材料の力学特性と電気特性に及ぼす熱間圧延加工の影響

CNT/PLA複合材料の力学特性と電気特性に及ぼす熱間圧延加工の影響

Hot Workability of CuZr-Based Shape Memory Alloys for Potential High-Temperature Applications

The research on high-temperature shape memory alloys has been growing because of the interest of several potential industrial fields, such as automotive, aerospace, mechanical, and control systems. One suitable candidate is given by the CuZr system, because of its relative low price in comparison with others, like the NiTi-based one. In this context, the goal of this work is the study of hot workability of some CuZr-based shape memory alloys. In particular, this study addresses on the effect of hot rolling process on the metallurgical and calorimetric properties of the CuZr system. The addition of some alloying elements (Cr, Co, Ni, and Ti) is taken into account and their effect is also put in comparison with each other. The alloys were produced by means of an arc melting furnace in inert atmosphere under the shape of cigars. Due to the high reactivity of these alloys at high temperature, the cigars were sealed in a stainless steel can before the processing and two different procedures of hot rolling were tested. The characterization of the rolled alloys is performed using discrete scanning calorimetry in terms of evolution of the martensitic transformation and scanning electron microscopy for the microstructural investigations. Additionally, preliminary tests of laser interaction has been also proposed on the alloy more interesting for potential applications, characterized by high transformation temperatures and its good thermal stability.

Processing of CuZr Based Shape Memory Alloys

In the present work an investigation on primary processing of CuZr based shape memory alloys is proposed. In particular, the study addresses the effect of hot rolling process on the properties of CuZr shape memory alloys, in which the addition of some elements, such as Cr, Co and Ni, is taken into account. These alloys are produced by means of vacuum arc melting furnace under non contaminating conditions. Considering the high reactivity of these alloys, due to Zr element, hot working was undertaken after sealing the ingot cigars in a stainless steel protective can. The characterization of the rolled alloys is performed using DSC in terms of evolution of martensitic transfor-mation temperatures. The analysis is completed with mechanical and the microstructure investigations by means of microhardness and scanning electron microscopy (SEM) observations, respectively. The main result of this work is the evaluation of hot workability property of this system, which can be improved by adding metallic elements to the binary CuZr intermetallic system. Moreover, interesting characteristics, such as high transformation temperatures, thermal stability and reduced thermal hysteresis, can be also improved by means of the addition of Ni and Co at the same time.

Effect of hot rolling process on the mechanical and microstructural property of the 9Cr–1Mo steel

The effect of hot rolling on the mechanical and microstructural property has been investigated to simulate the effect of hot extrusion during the manufacturing process of the fuel cladding for sodium cooled fast reactors (SFRs). Hot rolling of modified 9Cr–1Mo steel was carried out either at 1050 °C or 950 °C upon cooling after normalizing. Continuous annealing right after the hot rolling at 950 °C for 1 h has been carried out followed by the mechanical testing and microstructural analysis. The results showed that hot rolling without any annealing or tempering treatment leaves residual stress so that it leads to the abrupt increase of material strength that would affect cladding formability. Continuous annealing right after the hot rolling process can alleviate residual stress without decreasing too much of material strength. Hot rolling either at 1050 °C or 950 °C increases the number density of the remained precipitate which leads to the precipitation hardening. Introduction of continuous annealing results in an increase in the fraction of secondary V-rich MX precipitate that leads to an increase in the stability at high temperature mechanical property.

Effect of Hot Rolling Process on Microstructure and Properties of Low-Carbon Al-Killed Steels Produced Through TSCR Technology

Low-carbon Al-killed hot rolled strips for direct forming, cold rolling, and galvanizing applications are produced from the similar chemistry at Ezz Flat Steel (EFS) through thin slab casting and rolling (TSCR) technology. The desired mechanical and microstructural properties in hot bands for different applications are achieved through control of hot rolling parameters, which in turn control the precipitation and growth of AlN. Nitrogen in solid solution strongly influences the yield strength (YS), ductility, strain aging index (SAI), and other formability properties of steel. The equilibrium solubility of AlN in austenite at different temperatures and its isothermal precipitation have been studied. To achieve the formability properties for direct forming, soluble nitrogen is fixed as AlN by coiling the strip at higher temperatures. For stringent cold forming, boron was added below the stoichiometric ratio with nitrogen, which improved the formability properties dramatically. The requirements of hot band for processing into cold rolled and annealed deep drawing sheets are high SAI and fine-grain microstructure. Higher finish rolling and low coiling temperatures are used to achieve these. Fully processed cold rolled sheets from these hot strips at customer’s end have shown good formability properties. Coil break marks observed in some coils during uncoiling were found to be associated with yielding phenomenon. The spike height (difference between upper and lower yield stresses) and yield point elongation (YPE) were found to be the key material parameters for the break marks. Factors affecting these parameters have been studied and the coiling temperature optimized to overcome the problem.

Ti添加17Crステンレス鋼板の深絞り性およびリジング性におよぼす熱延工程の影響

Ti添加17Crステンレス鋼板の深絞り性およびリジング性におよぼす熱延工程の影響