Purpose This study aims to address the low thermal conductivity and suboptimal performance of phase change materials (PCMs) by examining the impact of geometric adjustments on their melting rate. Design/methodology/approach A two-dimensional numerical model was created to investigate the effect of different positions and angular inclinations of the inside heating surface (IHS) on the melting rate of PCM within a latent heat thermal energy storage system. The model analysed the IHS at the centre and below the centre at various positions (10, 20, 30 and 40 mm) and inclinations (0°, 15°, 30°, 45°, 60°, 75° and 90°). Findings The 90° inclination (vertical) significantly reduced the melting time by 75% compared to the 0° inclination (horizontal). The best melting performance was recorded with the IHS positioned 20 mm below the centre. At a 30° inclination, the maximum reduction in melting time was observed with the IHS at 30 and 40 mm placements. The system demonstrated the highest energy storage capacity of 307.72 kJ/kg at a 75° inclination with the IHS positioned 10 mm laterally, and the lowest capacity of 255.02 kJ/kg at a 0° inclination with the IHS at a 30 mm lateral position. Practical implications To address the deficient part of PCM like low thermal conductivity and below level performance characteristics, a structural (geometrical) adjustment was developed to study the effect on the melting rate of PCM without any cost addition. Using the computational model, an optimised thermal energy storage system is developed that can play a pivotal role in improving the applicability of thermal energy storage systems. Originality/value This research is novel in simultaneously investigating the numerical characteristics of PCM melting behaviour with different lateral positions and angular orientations of the IHS. A unique design modification was introduced, using a 2D numerical model and simulations to explore the effects under isothermal conditions.
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