Dynamic Recrystallization Grains Research Articles

Investigating the mechanical properties and corrosion resistance of extruded Mg-1Zn-xCaO (x=0, 0.5, 1.0 wt%) materials

The effect of nano-CaO content on the microstructure, mechanical properties, and in vitro degradation performance of extruded Mg-1Zn alloys was investigated to enhance the strength and corrosion resistance of biodegradable materials for medical implants. The results showed that the addition of CaO nanoparticles effectively refined the size of dynamic recrystallization grains in the extruded composites. During the extrusion process, Ca2Mg6Zn3 and Mg2Ca phases precipitated in the Mg-1Zn-0.5CaO and Mg-1Zn-1CaO composites, respectively. As the CaO content increased, the basal texture strength was elevated from 3.97 for the Mg-1Zn alloy to 12.05 for the Mg-1Zn-1CaO composite. Benefiting from the combined mechanisms of grain refinement, dislocation strengthening, and precipitation strengthening, the yield strength of the materials was fortified with an increase in CaO content. During the short immersion time, the matrix of the extruded Mg-1Zn-0.5CaO composite was preferentially corroded, resulting in the formation of a dense corrosion product layer that impeded the transport of ions in the electrolyte solution, thereby exhibiting the lowest annual corrosion rate. With an increase in the immersion time, galvanic corrosion destroyed the protective film, leading to a slightly higher corrosion rate in the extruded Mg-1Zn-0.5CaO composite compared to the Mg-1Zn alloy. The substantial nano-Mg2Ca phase particles were preferentially degraded, causing severe pitting corrosion in the extruded Mg-1Zn-1CaO composite, which exhibited the highest degradation rate. The extruded Mg-1Zn-0.5CaO composite exhibited superior overall properties; its yield strength, elongation, and annual corrosion rate after immersion (21 d) were 334.9 MPa, 8.9 %, and 1.06 mm/y, respectively.

Simulation of recrystallization grain growth in AZ61 magnesium alloy based on GA and 3D CA

In this paper, the Arrhenius constitutive model (GA-Arrhenius) optimized by genetic algorithm (GA) is established, and the dynamic recrystallization (DRX) grain growth process of AZ61 magnesium alloy during hot deformation is simulated by three-dimensional cellular automata (3D CA), and the morphological evolution and grain boundary migration of recrystallized grains are reproduced. The results show that the GA-Arrhenius model accurately predicts the rheological behavior of the material, while the 3D CA model effectively describes the formation and growth mechanism of grains during DRX.

Towards optimizing the microstructure of magnesium alloy during hot forming: Pre-deformation at cryogenic temperature

The preparation of massive twins by pre-deformation at cryogenic temperature (−196 °C) is expected to induce dynamic recrystallization (DRX) during hot forming, thereby optimizing the microstructure of hot-deformed alloys. In this study, Mg-5.5Gd-3Y-0.5Zr alloy was pre-deformed at room and cryogenic temperatures, respectively. Then, hot compression was carried out on the pre-deformed samples. The results indicate that the alloy fabricated by room-temperature pre-deformation (RT-PD) and then hot deformation (RT-HD) contains many initial grains which have not been refined, while the microstructure and mechanical properties of the alloy prepared through cryogenic-temperature pre-deformation (CT-PD) and then hot deformation (CT-HD) are improved significantly. There are only a few 101‾2 tension twins (TTWs) formed in RT-PD sample, so the sites for twin-induced dynamic recrystallization (TDRX) grains during subsequent hot deformation are limited. However, the number of twins in the alloy after CT-PD increases significantly, including 101‾1-101‾2 double twins (DTWs) and 101‾2-011‾2 twin-twin interactions, which facilitates the promotion of the TDRX and reduction of average grain size in the microstructure. In addition, a weak texture can be generated in CT-HD sample, primarily owing to the orientation inheritance of TDRX grains from various twins in CT-PD sample.

Effects of extrusion temperature on the microstructure and mechanical properties of low-alloyed Mg-Bi-Ca-Mn alloy

A new rare earth-free low-alloyed Mg-0.5Bi-0.8Ca-0.8Mn (wt.%) alloy was prepared at three extrusion temperatures (225, 250 and 275 °C). The effects of low-temperature extrusion on the microstructure and mechanical properties of the alloy were studied. Experimental results show that the dynamic recrystallization (DRX) grains are significantly refined by low-temperature extrusion, and the dynamic recrystallization process is further delayed by the Mn precipitate phase, resulting in a bimodal structure composed of ultrafine DRXed grains and coarse undynamic recrystallized (unDRXed) regions. At an extrusion temperature of 225 °C, the grain size was significantly refined, with an average DRXed grain size of 0.84 μm and a tensile yield strength of 418 MPa. Compared with other extruded magnesium alloys, the ultra-fine DRXed grains, strong basal fiber texture, high Schmid Factors of pyramidal <c + a> slip in the unDRXed regions, and along with a certain amount of second phase (Mg2Ca) distributed along the grain boundaries and nano-Mn particles uniformly distributed in the matrix, are the main reasons for the strength enhancement of low-temperature extruded magnesium alloys. The orientation of the DRXed grains in the alloy after extrusion at 250 °C is more random, which improves ductility. In addition, when the extrusion temperature reaches 275 °C, the alloy shows a fully recrystallized structure and exhibits rare earth (RE)-texture, obtaining high ductility but decreasing strength. This study provides a new idea for the development of high-strength Mg-Bi-based magnesium alloys by adjusting the extrusion temperature and alloying elements. This new high-strength and low-alloyed Mg-Bi-based alloy will help to enrich the series of high-performance, rare-earth free, low-cost extruded Mg alloy with certain application prospects.

Prediction of Microstructure Evolution in Ball Mill Liner Forging Process

The liner is affixed to the inner side of the ball mill cylinder to protect the cylinder. Through isothermal compression experiments, Arrhenius constitutive models, peak strain models, critical strain models, dynamic recrystallization dynamic models, and grain size models suitable for the forging process of Mn–Cr–Ni–Mo steel used in ball mill liners were established. By utilizing Deform software, a 3D thermo‐force‐structure coupling model for the hot forging process of ball mill liners was constructed, and the volume fraction of dynamic recrystallization and average grain size during forging was predicted. The response surface model was employed to investigate how process parameters interacted with each other and affected microstructure uniformity in ball mill liners. After optimization, the optimal parameters were determined: initial forging temperature at 1200 °C, forging speed at 30 mm s−1, and friction coefficient at 0.3. Subsequently, a hot forging experiment on ball mill liners was conducted using these optimized parameters; samples were analyzed through backscattered electron diffraction device experiments and microscopic tissue observations. Results demonstrated that microstructural changes observed during actual forging processes aligned with numerical simulation results—thus verifying both the accuracy of the Mn–Cr–Ni–Mo steel material model and numerical simulation method.

Significantly improved strength of the TiC/TA19 composites via interface and dislocation strengthening

For titanium matrix composites (TMCs) with a dual-phase structure, yield strength (YS) is typically governed by the hard α phase rather than the soft β phase in the matrix alloy. Therefore, by controlling the precipitation of nanoscale secondary α phases (αs) within the β phase, lattice distortion can be induced, leading to dislocation pile-ups at the αs/β phase interface, thereby achieving strengthening of the matrix interface. Herein, TiC/TA19 composites were fabricated using spark plasma sintering, and induced the dispersion and pinning of nanoscale αs phases from the β phase at the αs/β phase interface through multi-pass cumulative rolling, achieving super high strength. In particular, the nanoscale αs phase exhibits two typical Burgers orientation relationships with the β phase, i.e. (0001)αs//(110)β & [11 2− 0]αs//[1− 11]β and (0001)αs//(01 1−)β & [11 2− 0]αs//[1− 11]β, respectively. Compared with the yield strength of sintered composites, when the rolling reduction was 75 %, the YS of TiC/TA19 composites increased by 33.7 %, reaching 1368 MPa, and the elongation was 3.6 %, only 0.7 % lower than that of sintered composites (4.3 %). The enhanced strength is mainly attributed to the αs precipitation for αs/β interface strengthening and dislocation strengthening derived from the TiC and nanoscale αs precipitates. The volume fraction of dynamic recrystallization grains in TiC/TA19 composites increased with the rolling reduction, and more pyramidal <c+a> slip systems were activated to coordinate the plastic deformation of the composites. This study offers a promising route to fabricating superior high-strength TMCs and provides new insights into balancing strength and ductility.

Electroplasticity mechanism of Ti2AlNb alloys under hot compression with the application of a lower electric current

In this study, a lower electric current (1.0–2.0 A/mm2) was applied during hot compression of Ti2AlNb alloys, and the mechanical response, microstructure evolution, and electroplasticity mechanism were investigated. The results showed that the maximum flow stress drop could reach 18.7 % after applying a lower electric current of 2.0 A/mm2, which confirms the existence of electroplasticity. The stress drop increased with increasing electric current density. However, the flow stresses of the samples in the isothermal compression test and those subjected to a 1.0 A/mm2 electric current compression test were similar, indicating that there is a threshold value for the electroplasticity effect on flow stress. The lower strain hardening rate caused by the electric current confirmed the electroplasticity effect, promoting the softening effect. Additionally, the lower average activation energy Q, affected by the electric current, implied the improvement of the deformability of the alloy due to the deformation mechanism of dynamic recovery (DRV), dynamic globularization, or dynamic recrystallization (DRX). The gradual reduction of dislocation density with increasing electric current density resulted in the stress drop, which can be ascribed to the directional drifting electrons colliding with dislocations, which promoted the movement of dislocations by arranging the dislocations in parallel. The local high temperature induced by the local Joule heating effect at the O lamella had a strong promoting effect on the globularization of the O lamella by producing uniform lattice distortion/local strain at the O/B2 interface. With increasing furnace temperature, the drifting electrons accelerated the transformation of LAGBs to HAGBs which promoted the appearance of dynamic recrystallization grains.

Inhomogeneous deformation behavior and recrystallization mechanism of Mg-Gd-Y-Zn-Zr alloy containing only intragranular lamellar LPSO phase

Inhomogeneous plastic deformation and recrystallization behavior of Mg-Gd-Y-Zn-Zr alloy containing only intragranular lamellar long-period stacking ordered (LPSO) phase were investigated by isothermal compression experiments at the temperatures of 350–450 °C, and the strain rates of 0.001 ∼ 10 s−1. Results showed that Mg-Gd-Y-Zn-Zr alloys with varying degrees of bimodal structures were obtained after compression. The lamellar LPSO phase directions in residual coarse grains were aligned in the radial direction (RD). Dynamic recrystallization (DRX) grains induced at grain boundaries, kinked bands, and lamellar shearing regions during compression synergistically promoted coarse grain refinement. Moreover, the condition of high temperature and medium strain rate (450 °C-0.1 s−1) contributed to the uniform extension of "mantle layers" of fine DRX grains. In contrast, the condition of medium temperature and high strain rate (400 °C-10 s−1) could accelerate the deflection of CD-directed (compression direction) LPSO lamellae and the formation of local high-energy regions, facilitating the generation of recrystallization band. In addition, a high strain rate (400 °C-10 s−1) is more conducive to the formation of a heavily bimodal structure than a high temperature (450 °C-0.1 s−1). Only a larger spacing of LPSO lamellae (∼1.4 μm) could meet the spatial requirements of recrystallization. Further analysis revealed that the continuous dynamic recrystallization (CDRX) mechanism characterized by the expansion of "mantle layers" and nucleation along kinked boundaries and lamellar shearing regions was the primary grain refinement mechanism. The discontinuous dynamic recrystallization (DDRX) mechanism only exhibited a limited role due to the inhibition of the highly dense lamellar LPSO phase on grain boundaries bulging. After compression, the orientation of residual coarse grains gradually deviated toward the CD. While the recrystallization with limited proportion and random orientation cannot significantly weaken the basal texture.

Effect of Extrusion Temperature on Microstructure and Mechanical Properties of Mg–Al–Zn Alloy Prepared by Solid‐State Recycling of Mixed Waste Chips

The recycled Mg–Al–Zn alloys are successfully fabricated through solid‐state recycling of mixed waste chips, including cold pressing and hot extrusion. The effects of extrusion temperature on the microstructure evolution, slip mode, tensile properties, and hardness are studied. The homogeneous fine dynamic recrystallization (DRXed) grains with an average grain size of less than 13.1 μm can be obtained at four different extrusion temperatures (250, 300, 350, and 400 °C). The average grain size of the DRXed grains continuously increases with the rising extrusion temperature. However, the yield strength (YS), ultimate tensile strength (UTS), and elongation to failure (EL) of the recycled alloys increase first and then decrease. The recycled Mg–Al–Zn alloys at 350 °C demonstrate excellent mechanical properties with the YS of 134.6 MPa, UTS of 286.2 MPa, EL of 7.4%, and Vickers hardness of 75.2 HV, respectively. In addition, the slip mode is transformed from the previous basal slip to the coactivation of multiple slips composed of the basal slip, prismatic slip, and pyramidal slip with the rising extrusion temperature.

The strength contribution via heterostructure in a Mg-Gd-Zn-Mn alloy

Deformation by extrusion is an effective means to enhance the performance of magnesium alloys. However, the resulting microstructure heterogeneity always lead to poor plasticity. Therefore, it is crucial to explicit the impact of heterogeneous structure on the deformation mechanism of the alloys. In this work, the microstructures evolution, mechanical properties, and fracture mechanism of Mg-xGd-1Zn-0.5Mn (x = 0, 2, 4, and 6) alloys were investigated. The elongation reached its maximum (40%) when the Gd content was 2%, which was attributed to the formation of the RE-texture and grain refinement. As the Gd content was further increased, the alloy developed a heterostructure consisting of both undynamic recrystallization (UDRX) grains and dynamic recrystallization grains (DRX). The exist of the heterostructures resulted in an increased strength which was attributed to the influences of texture strengthening derived from UDRX grains, the lamellar LPSO fiber strengthening and fine grain strengthening of DRX grains. At the initial stage of deformation in the heterostructure, the basal slip of DRX grains play a dominant role, while the UDRX grains strengthens the alloy effectively. The lamellar LPSO precipitated in the UDRX grains suppressed twinning effectively. As the concentrated stresses were enough to break through the barrier for twining of LPSO, numerous twins nucleated in the deformed grain thus resulting in the nucleation of cracks. During the process of tensile deformation, twins experienced greater basal slip resolved shear stress than that of the parent grains, resulting in significant basal slip activated due to twin. Consequently, there was a high stress concentration at the twin boundaries, leading to the nucleation of cracks. The varied deformation amount also resulted in the crack initiating at the interface of DRX grain and UDRX grain. This investigation provides valuable insights into the influence of a heterostructure on the deformation mechanism of Mg-Gd-Zn-Mn alloys.

Hot-working characteristics and microstructure analysis of Zr-Sn alloy at different temperatures and strain rates

In this work, the hot-working characteristics and microstructure evolution of Zr-Sn alloy at 600–900 °C/0.01–10 s−1 were investigated. The results indicate that the flow stress of Zr-Sn alloy decreases with the increase of compression temperature and increases with the increase of strain rate. An Arrhenius constitutive equation for the Zr-Sn alloy was established, the average deformation activation energy was calculated to be 278630.1 J/mol. The processing map of Zr-Sn alloy was obtained based on the flow stress curve, revealing that the instability zone was mainly concentrated in the low temperature zone and the medium-high strain rate zone in the high temperature zone. As the temperature increases, the proportion of dynamic recrystallization (DRX) grains increases gradually. With the increase of strain rate, the proportion of DRX grains gradually decreases. Three DRX mechanisms were observed: continuous DRX (CDRX), discontinuous DRX (DDRX), and twin induced DRX (TDRX). The secondary phase of the initial grains is mainly FeCr phase, which is not completely dissolved at 650–750°C/0.01–1 s−1.

High strength and high ductility Mg-Gd-Y-Zn-Zr alloys obtained by controlling texture and dynamic precipitation through LPSO phase structure of different initial morphologies

This paper investigated the effects of three different initial phase structures on the microstructure evolution and tensile properties of extruded Mg-Gd-Y-Zn-Zr alloy, using an extrusion ratio of 3.6. These three initial phase structures were obtained by heat treatment, which is narrow spacing long-period stacking ordered phase (LPSO) phase structure alloy (EN alloy), wide spacing LPSO phase structure alloy (EW alloy), and narrow spacing LPSO phase and β phase overlapping phase structure alloy (EO alloy). The dynamic recrystallization (DRX) and dynamic precipitation behavior of extruded alloys with different initial structures, as well as their strengthening and ductility mechanisms were studied in detail. After hot extrusion with a low extrusion ratio, the alloy exhibits a bimodal structure composed of undynamic recrystallization (UN-DRX) grains and dynamic recrystallization (DRX) grains with strong textures. The narrow-spacing LPSO phase structure inhibits DRX and dynamic precipitation, while both the wide-spacing LPSO phase structure and the overlapping phase structure alloys promote DRX and dynamic precipitation. The strength improvement is mainly due to the strong texture and internal dislocation pinning of the undynamic recrystallization zone (UN-DRX) and the high strengthening effect of the narrow spacing LPSO phase. Although the promotion of DRX improves grain boundary strengthening effect, it cannot make up for reducing the UN-DRXed grain strengthening effect. A lower volume fraction of β dynamic precipitation phase is beneficial for improving the ductility of the alloy.

A novel strategy to enhance the interfacial bonding quality of CoCrFeMnNi high-entropy alloy joints produced by vacuum hot-compression bonding

The strain history of strain rate transient changes was introduced into the vacuum hot-compression bonding (VHCB) process of CoCrFeMnNi high-entropy alloy, which rapidly improved the interfacial bonding quality of the joint. The results of interfacial microstructure characterization indicated that the high-density dislocations generated in the interfacial region during the initial high strain rate stage not only promoted the nucleation of the interfacial recrystallized grains but also induced the transformation of the sub-boundaries and the interfacial grain boundaries (IGBs) to the high mobility twin boundaries (TBs). The accelerated discontinuous dynamic recrystallization process, the growth of TB-type continuous dynamic recrystallization grains, and the interfacial TB migration during the transient VHCB dramatically enhance the IGB migration level of the joints. This study provides an effective strategy for the interfacial regulation of high-quality VHCB joints.

Study of the Dynamic Recrystallization Behavior of Mg-Gd-Y-Zn-Zr Alloy Based on Experiments and Cellular Automaton Simulation

The exploration of the relationship between process parameters and grain evolution during the thermal deformation of rare-earth magnesium alloys using simulation software has significant implications for enhancing research and development efficiency and advancing the large-scale engineering application of high-performance rare-earth magnesium alloys. Through single-pass hot compression experiments, this study obtained high-temperature flow stress curves for rare-earth magnesium alloys, analyzing the variation patterns of these curves and the softening mechanism of the materials. Drawing on physical metallurgical theories, such as the evolution of dislocation density during dynamic recrystallization, recrystallization nucleation, and grain growth, the authors of this paper establish a cellular automaton model to simulate the dynamic recrystallization process by tracking the sole internal variable—the evolution of dislocation density within cells. This model was developed through the secondary development of the DEFORM-3D finite element software. The results indicate that the model established in this study accurately simulates the evolution process of grain growth during heat treatment and the dynamic recrystallization microstructure during the thermal deformation of rare-earth magnesium alloys. The simulated results align well with relevant theories and metallographic experimental results, enabling the simulation of the dynamic recrystallization microstructure and grain size prediction during the deformation process of rare-earth magnesium alloys.

Influence of microstructure evolution on hot ductility behavior of a Cr and Mo alloyed Fe-C-Mn steel during hot deformation

Cr and Mo alloyed Fe-C-Mn steel was conducted by hot tensile experiments under different strain rates and deformation temperatures. The influence of microstructure evolution on fracture mechanism was studied. The principal failure mechanism was attributed to intergranular crack propagation and microvoid aggregation when deformed at 800–1100 ℃, changing to a mixed ductile-brittle intergranular fracture when deformed at 1200 ℃. After hot deformation, the microstructure transformed from a mixed phase of pearlite and ferrite to a lath martensite structure. Moreover, the lath martensite structure transitioned from disorder to order as the deformation temperature increases. The study revealed that in case of lower temperature when dynamic recovery (DRV) was dominated, the growth of voids was impeded by fine dynamic recrystallization (DRX) grains, resulting in an irregular void morphology. In case of higher temperature, the degree of DRX was high, voids were surrounded and impeded by newly formed DRX grains, which were gradually elongate with deformation. On the other hand, when there were DRX grains present between voids, void coalescence was less likely to occur, thereby inhibiting damage propagation.

Improved hardness of Mg-0.5Ni-xY alloys via grain refinement and formation of LPSO structures

The effect of yttrium addition on the grain refinement, formation of long period stacking ordered (LPSO) structures, and improved hardness in hot extruded Mg99.5-xNi0.5Yx (x = 0, 0.5, and 1 at%) alloys was investigated. It was revealed that with increasing Y content, the volume fraction of the LPSO phase (VLPSO) increased, and the average dynamic recrystallization (DRX) grain size (D) was refined. It was shown and quantified that both VLPSO and D contribute to the improvement of hardness, where the deviation from the Hall-Petch relationship was ascribed to the strengthening effect of VLPSO. The equation of H = 36.7 + 0.64 VLPSO + 35/√D was proposed to quantify the synergistic effects of hardening mechanisms to predict the hardness of Mg99.5-xNi0.5Yx alloys after deformation by hot extrusion.

Microstructure evolution of ATI718 plus alloy during high-speed machining: Experiments and a combined FE-CA approach

Excellent surface integrity is an eternal pursuit in high performance manufacturing, with microstructure being a crucial component of the surface integrity dataset and a key factor controlling surface properties such as fatigue and creep. The multi-physical fields generated by thermo-mechanical loads during high-speed machining act on the processed surface layer, influencing the evolution of microstructures. To investigate the microstructural evolution mechanisms of ATI718 plus during high-speed machining, cutting experiments and techniques such as Electron back scatter diffraction (EBSD), Transmission Kikuchi diffraction (TKD), and Precession electron diffraction (PED) is conducted to quantitatively analyze the microstructures in the chip shear zone and the machined surface. Subsequently, a combined finite element (FE) and cellular automata (CA) model is developed to simulate the microstructure evolution during the cutting process. The discontinuous dynamic recrystallization (DDRX) mechanism is employed to demonstrate the nucleation and growth of grains under the influence of multiple physical fields. The simulation and experimental results show similar dynamic recrystallization (DRX) grain sizes, indicating acceptable accuracy of the CA model in terms of DRX grain size. The comparison between experimental and simulation results confirms the occurrence of both continuous dynamic recrystallization (CDRX) and DDRX during the cutting process. The synergistic competition between CDRX induced grain lamellar refinement and DDRX induced grain growth emerge as the primary mechanism driving microstructural evolution. A layer of ultrafine grains, with a thickness within 20 μm, is formed on the machined surface. Results under different parameters demonstrate that the temperature has a more significant impact on the thickness of the ultrafine grain layer and the diameter of grains within the layer compared to the strain rate.

Improved ductility of hot extruded Mg-0.5Zn-0.5Zr-1RE alloy by Li addition

Mechanical properties of lean Mg-xLi-1RE-0.5Zn-0.5Zr alloys after hot working by the extrusion process were systematically investigated. By increasing Li content, the coarsening of the dynamic recrystallization (DRX) grain size (D) was recorded. This was ascribed to the decrease of the solidus temperature (TSolidus) by increasing Li content, and hence, the increase of the homologous temperature during hot deformation (T/TSolidus). As a result, the tensile yield stress (TYS), ultimate tensile strength (UTS), compressive yield stress (CYS), and ultimate compressive strength (UCS) decreased by increasing Li content. Accordingly, the Hall-Petch relationships of TYS = 145.8 + 69/√D and CYS = 69.3 + 100/√D were proposed, where TYS, CYS, and D are expressed in MPa, MPa, and μm, respectively. However, total elongation in the tension test and fracture strain in the compression test were significantly improved and the crystallographic texture intensity decreased by increasing the Li content. These improvements were found to be quite beneficial for overcoming and breaking the strength–ductility trade-off. The mechanical behavior of these alloys was compared to other competitive alloys for lightweight applications.

Dissolution of η phase and evolution of dynamically recrystallized grains in ATI 718Plus superalloy during hot compressive deformation

The dissolution mechanism of the η-Ni3(Al0.5Nb0.5) phase during hot compression in Ni-based ATI718Plus superalloy has been investigated. The results indicate that with increasing deformation, the amount of dynamic recrystallization grains in the γ matrix increases, and the dissolution of the η phase tends to be accelerated. At the precipitation temperature of the η phase of 950 °C, the η phase area fraction decreased from 9.8% to 3.0% after deformation. The deformation promotes dislocation accumulation at the boundaries of the η phase, developing into subgrains and then evolving into DRX grains due to subgrain rotation. With increased strain, the subgrain rotations and DRX grain growths result in extrusion and subsequent fracture of the η phase. Due to strain incompatibility between the η phase and γ matrix, dislocation sustains are accumulated at their interfaces, which disrupts the η/γ semi-coherent interface, leading to localized amorphization and the decomposition of the η phase. Furthermore, dislocation surrounding the η phase can act as diffusion channels for solute elements, promoting the dissolution of the η phase and resulting in the element concentration gradient distribution from the η phase to the γ matrix.

Effect of Sc on the recrystallization behavior and mechanical properties of Al-Zn-Mg-Cu-Zr alloys under isothermal multidirectional compression

To better achieve grain refinement and further optimize the comprehensive mechanical properties of Al-Zn-Mg-Cu-Zr alloys, this paper investigates the effect of trace Sc on the recrystallization behavior of Al-Zn-Mg-Cu-Zr alloys under isothermal multidirectional compression (IMC) and the mechanical properties in two-stage aging state. It was discovered that the addition of Sc enhanced the tensile and yield strengths of the alloys by 3.8% and 4.3%, respectively, and simultaneously increased the elongation from 13.4% to 15.4%. The OM, EBSD and TEM techniques were used to characterize the microstructure of the alloy. The results showed that the Al3(Sc,Zr) phase produced by the addition of 0.25% Sc not only refines the grains, but also changes the recrystallization behavior of the alloy by pinning the dislocations and (sub) grain boundaries in the combination of IMC deformation. It inhibits the generation of geometric dynamic recrystallization (GDRX) grains and the nucleation of discontinuous dynamic recrystallization (DDRX) grains but promotes the formation of continuous dynamic recrystallization (CDRX) as the predominant mode of dynamic recrystallization. The alloy gains a finer grain structure by simultaneously promoting the formation and inhibiting the growth of recrystallized grains. As a result, the improvement in the overall mechanical properties of Al-Zn-Mg-Cu-Sc-Zr alloys brought about by the addition of Sc can be attributed primarily to the refinement of the initial as-cast grains, as well as fine-grain strengthening due to the inhibition of recrystallized grain growth and the Orovan strengthening of the nanoscale secondary phase Al3(Sc,Zr) itself.