The precise detection of the pose of hydraulic support groups is crucial for the construction of intelligent coal mines. Addressing current challenges in comprehensive position sensing of support groups, such as one-sided descriptions, missing information, and limited detection capabilities, this paper, based on the concept of digital twin, proposes a sensing system and solving method for dynamic detection of the relative pose of hydraulic support group. Initially, a relative pose detection model, based on the six-point localization principle, is proposed by combining existing sensor information. Then, a sensing system is designed, incorporating a photoelectric detection device for monitoring key position parameters and virtual sensors for determining pose information. Consequently, a method for dynamically deriving relative positions, driven by the fusion of real-virtual iterative solving, real-virtual error feedback, and iterative condition optimization, is established. Finally, a relative pose dynamic detection system for a hydraulic support prototype is constructed in a laboratory environment. Experimental results demonstrate that the sensor system and the relative position detection method designed in this paper achieve a relative position accuracy of over 95.32 % for the hydraulic support, with a dynamic reconstruction time of less than 0.2 s. This verifies the rationality of the sensor system and the feasibility and accuracy of the dynamic deduction method. To sum up, this work provides a theoretical foundation and technical support for the autonomous perception of hydraulic support group, autonomous frame adjustment between frames, and overall straightness adjustment. It also lays the groundwork for further research and the advancement of information-physical systems in the fully-mechanized mining face.
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