Dual Fluidized Bed Research Articles

Steam cracking in a semi-industrial dual fluidized bed reactor: Tackling the challenges in thermochemical recycling of plastic waste

Steam cracking is an integral process in the plastic manufacturing industry. Conventional steam crackers are tubular reactors and use fossil-based feedstocks like naphtha and LPG. This work presents steam cracking in a dual fluidized bed (DFB) reactor as an alternative for the direct steam cracking of plastic waste. Experiments were performed on a semi-industrial DFB system using naphtha, clean polyolefins, real-life plastic wastes, and a polyolefin-derived pyrolysis oil. The results show that steam cracking in a DFB is fundamentally equivalent to steam cracking in tubular reactors. Selective production of light olefins and monoaromatics was achieved within a temperature range of 700–825 °C. Naphtha yielded up to 56 % light olefins and 7 % BTXS, with ethylene and BTXS production positively correlating with cracking severity, while C3 and C4 olefins show a negative correlation. These results confirm that the established steam cracking mechanisms also apply to large-scale DFB steam crackers. The yield of light olefins is consistently obtained at approximately 52 % relative to the polyolefin content of the feedstock, regardless of the non-polyolefin content. This highlights the DFB steam cracker’s ability to produce light olefins directly from plastic waste without presorting. However, steam cracking in DFB results in significantly higher CO and CO2 yields than conventional steam cracking, especially with feedstocks containing non-polyolefins like PET and cellulose. Additionally, steam cracking of an olefin-rich pyrolysis oil yields up to 50 % light olefins with minimal coke formation, highlighting the potential in processing plastic waste pyrolysis oils without pretreatment steps such as distillation and hydrotreatment.

A Technical-Economic Assessment of Producing Hydrogen and Biofuels via Gasification of Biomass in Solar Hybridised Dual Fluidised Bed

In this work, the techno-economic performances of three conversion pathways using an upstream solar hybridised dual fluidised bed (SDFB) for biomass gasification were assessed. The annual solar share % over the solar multiple range of 1.4-3.4 varies between 7-17%, with the CO2 emissions avoided relative to the non-solar case varying between 7%-23%, using representative solar viability location in Australia. The projected break-even price varies between 5.5-6.1 AUD/kg (3.8-4.25 USD/kg) for hydrogen, 1.1-1.2 AUD/kg (0.75-0.85 USD/kg) for methanol, and 1.5-1.7 AUD/L (1.1-1.2 USD/L) for liquid fuels over the analysed oversize level of 1.4 to 3.4 at thermal storage capacity designs with less than 1% solar dumping rate for base case scenario. Overall, the derived break-even price from the SDFB gasifier configuration is higher than that of the non-solar gasifier case, yet this is dependent on the cost of supplement heat supply and carbon credit

Towards cleaner energy: An innovative model to minimize NOx emissions in chemical looping and CO2 capture technologies

The urgent global challenges of climate change and environmental issues have catalyzed the development of CO2-capture-ready technologies incorporating fluidization, such as fluidized bed (FB) and circulating fluidized bed (CFB) combustion under oxy-fuel conditions, chemical looping combustion (CLC), chemical looping with oxygen uncoupling (CLOU), in-situ gasification chemical looping combustion (iG-CLC), and calcium (or carbonate) looping (CaL) systems. While these technologies have the potential to reduce CO2 emissions significantly, the persistent presence of nitrogen oxides (NOx = NO + NO2) as pollutants remains a critical environmental concern.This paper introduces a comprehensive fuzzy logic-based model for predicting NOx emissions (FuzzyNOx model) from solid fuel combustion in fluidized beds of chemical looping systems. This innovative model takes into account a wide range of operating parameters, including fuel type, fuel particle size, fuel moisture content, air/fuel ratio, and temperature. It also explores advanced coal and biomass combustion modes, including air-firing, oxyfuel, iG-CLC, and CLOU. Furthermore, it delves into the intricacies of two distinct facilities: the 5 kWth dual-fluidized bed Chemical-Looping-Combustion of Solid-Fuels (DFB-CLC-SF) facility at Czestochowa University of Technology, Poland, and the calcium looping dual-fluidized bed (CaL DFB) facility at Niigata University, Japan.Bituminous coal, semi-anthracite, and wood chips are utilized as fuels. Moreover, three various oxygen carriers (OCs) for chemical looping combustion were employed, namely ilmenite, copper oxide (60 % wt.) supported by carbonate waste from ore flotation, and copper oxide (60 % wt.) supported by ilmenite (20 % wt.) and fly ash. Bituminous coal, semi-anthracite, and wood chips are utilized as fuels.The developed knowledge-based fuzzyNOx model allows the optimization of operating parameters to reduce NOx emissions from CO2 capture technologies.

Development of a CFD-DEM Model for a 1 MWth Chemical Looping Gasification Pilot Plant Using Biogenic Residues as Feedstock.

Chemical looping gasification (CLG) is a novel dual fluidized bed gasification process that enables the conversion of solid feedstocks to a nitrogen-free syngas through in situ air separation, avoiding a costly air separation unit. While there have been recent advances in experimental studies, modeling of CLG is almost exclusively restricted to lab-scale units or 1D models. In this study, a 3D CFD-DEM model of a 1 MWth fuel reactor for the conversion of solid biomass was developed. Due to the high computational demand of the DEM method, a coarse-grained approach was used in combination with a simplified reaction network. The hydrodynamics were modeled with an EMMS drag model. Simulations were conducted for two woody biomasses and wheat straw based on experimental data of a 1 MWth CLG reactor. The model was able to predict the pressure profile over the reactor accurately, with a mean error below 10%. Carbon conversion and oxygen carrier oxidation were in good agreement with the experimental data with mean deviations below 5%, while reasonable values below 8 mol % mean error were achieved for the gas composition. Discrepancies in the gas composition as well as temperature profile indicate that further work is needed in the pyrolysis step of the model.

Low-emission hydrogen production from gasification of Australian coals – Process simulation and technoeconomic assessment

Although renewable energy-based technologies such as water electrolysis and biomass gasification for hydrogen production are cleaner than fossil energy-based routes, there are still prevailing challenges associated with the high cost and operational challenges in the scale-up of those technologies in the short term. Considering the abundance of coal as a current primary source of energy in Australia, the use of coal to produce hydrogen is not only in line with Australia's resource endowment but is also expected to become a supplement to the other hydrogen production pathways during the global energy transition period. This paper presents a comprehensive techno-economic assessment of low-emission hydrogen production from Australian coal gasification integrated with carbon capture and storage (CCS). The study explores four cases of hydrogen production, comparing Australian brown coal (Victorian brown coal) and black coal (Queensland black coal) gasification. Variations in gasifiers, gasification agents, and associated operating conditions contribute to differences in energy efficiency, costs, and CO2 emissions among the cases. The findings reveal a levelized cost of hydrogen from coal gasification ranging between A$4.12–4.90 per kg of hydrogen. Notably, entrained flow gasification of Victorian brown coal in a mixture of oxygen and steam environment demonstrates advantages under the current market conditions. However, less mature technologies like dual fluidized bed gasifiers could emerge as viable alternatives if deployed on a commercial scale. The study also addresses direct carbon emissions from the process, indicating a CO2 emission intensity range of 16.3–20.9 kg CO2/kg H2 without CCS and 0.1–1.1 kg CO2/kg H2 with CCS for the four cases. These insights contribute valuable information for decision-making in the pursuit of sustainable and economically feasible hydrogen production methods during the ongoing energy transition.

A design kinetic and hydrodynamic study of a coupled dual fluidized bed MTO reactor-regenerator system

The methanol-to-olefin (MTO) process, employing a dual-fluidized bed system, has introduced a new and reliable route for producing light olefins. This study intends to employ a comprehensive approach to simultaneously design and evaluate the reactor and regenerator performance. Namely, an inclusive design for a pilot-scale MTO system, encompassing the reactor, regenerator, interconnected catalyst transfer pipelines, and other critical operational aspects, is presented. The computational fluid dynamics (CFD) method using the Eulerian-Eulerian model was used to evaluate hydrodynamics, while the coupled reactor-regenerator kinetic model was developed by combining reaction kinetics with the two-phase model. The models were validated against experimental data and demonstrated a promising agreement. More importantly, an innovative procedure was devised to apply these modelling techniques to design this dual-fluidized bed system—the final design for the 10 kg catalyst inventory in the reactor at the pilot scale. The system achieves methanol conversion of 98.87 %, with ethylene and propylene product mass fractions of 45.51 % and 37.79 %, respectively.

Feasibility of continuous water and carbon dioxide splitting via a pressure-swing, isothermal redox cycle using iron aluminates

Efficient solar thermochemical fuel production has been hindered by either solid–solid heat recuperation and material stability challenges associated with conventional temperature swing operation or low reactant conversion associated with isothermal operation. Increasing the oxidation pressure has emerged as a method for achieving efficient and practical solar-to-fuel conversion with certain redox mediators. When coupled with isothermal operation, pressure-swing redox cycling with iron aluminates eliminates irreversible heating penalties associated with large temperature swings while simultaneously enabling greater reactant conversion. However, remaining questions persist regarding 1) kinetics, 2) co-splitting capabilities, and 3) continuous processing prior to implementation beyond the lab scale. Here, we provide mechanistic insight on how pressure impacts the oxidation kinetics of iron aluminates, demonstrate syngas production with H2:CO ratios ranging from 1.3 ± 0.05 to 3.2 ± 0.25, and produce fuel continuously over an eight-hour period using dual fluidized bed reactors to evaluate the key considerations for large scale implementation. This work demonstrates the feasibility of a continuous solar thermochemical fuel production process via pressure-swing, isothermal redox cycling.

Thermodynamic and Economic Analyses of a Novel Cooling, Heating and Power Tri-Generation System with Carbon Capture

The combined cooling, heating, and power (CCHP) system has attracted increasing attention due to its potential outstanding performance in thermodynamics, economics, and the environment. However, the conventional CCHP systems are carbon-intensive. To solve this issue, a low-carbon-emission CCHP system (LC-CCHP) is firstly proposed in this work by integrating a sorption-enhanced steam methane reforming (SE-SMR) process. In the LC-CCHP system, CO2 is continuously captured by the calcium loop so that low-carbon energy can be generated. Then, the LC-CCHP system thermodynamic model, mainly consisting of a dual fluidized bed reactor which includes the SE-SMR reactor and a CaCO3 calcination reactor, a hydrogen gas turbine, a CO2 reheater, and a lithium bromide absorption chiller, is built. To prove that the LC-CCHP model is reliable, the system major sub-unit model predictions are compared against data from the literature in terms of thermodynamics and economics. Finally, the effects of reforming temperature (Tref), the steam-to-carbon mole ratio (S/C), the calcium-to-carbon mole ratio (RCC), the equivalent ratio for gas turbine (RAE), and the hydrogen separation ratio (Sfg) on total energy efficiency (ηten), total exergy efficiency (ηtex), and carbon capture capability (Rcm) are detected. It is found that the minimum exergy efficiency of 64.5% exists at the calciner unit, while the maximum exergy efficiency of 78.7% appears at the gas turbine unit. The maximum energy efficiency and coefficient of performance of the absorption chiller are 0.52 and 1.33, respectively. When Tref=600 °C, S/C=4.0, RCC=7.62, RAE=1.20, and Sfg=0.27, the ηten, ηtex, and Rcm of the system can be ~61%, ~68%, and ~96%, and the average specific cost of the system is 0.024 USD/kWh, which is advanced compared with the parallel CCHP systems.

MFIX–DEM simulation of gas-solid flow dynamics in a dual fluidized bed system

Abstract To overcome the operational difficulties associated with bubbling and circulating fluidized bed gasifiers, a new gasification technology termed dual fluidized bed gasification (DFBG) has evolved. To strengthen the understanding of the gasification and combustion processes in the DFBG system, a thorough analysis of bed hydrodynamics is of paramount importance. Furthermore, the complexity of the hydrodynamics escalates while incorporating diverse fuels like biomass and coal, along with bed materials fluidized in a single reactor due to its nonlinearity and transience. As a result, the study of hydrodynamics in such a system is indispensable. The present study focuses on the discrete element model (DEM) simulation of the bed hydrodynamic behaviour within the gasifier of a DFBG system. The simulation was conducted using Multiphase Flow with Interphase eXchanges (MFiX) software. The influence of superficial velocity on the number of particles in a gasifier was analyzed using the 2-D discrete element model (DEM). In this numerical investigation, transient variation of pressure drop, axial and radial solid volume fraction, and particle velocity was evaluated, and the data were analyzed using the ParaView software. The simulation results of the gasifier indicated an increase in the bed pressure drop with the rise in inlet air velocity. The effective height of solid volume fraction also increased with the surge in superficial velocity. The solid velocity profile and streamlines were also investigated to understand its variation pertaining to the location within the fluidized bed.

Interconnected pyrolysis and activation with in-situ H3PO4 activation of biochar from pear wood chips in a pilot scale dual fluidized bed

Interconnected pyrolysis and activation is a novel technology for combustible gas and biochar production in dual fluidized bed (DFB). The study proposed one-step and two-step methods for pyrolysis and activation of biomass in a pilot scale DFB with capacity of 100 kg/h. Physical and chemical activation occurred simultaneously in DFB system by phosphoric acid (H3PO4) impregnation pretreatment of pear wood chips, and flowing hot flue gas and steam. Stable operating parameters were observed for both methods. The one-step method was superior to the two-step method in terms of the pyrolysis gas quality, biochar pore distribution, micro- and meso-pores structures of biochar, while one-step method reduced the biochar yields. As an activation agent, H3PO4 increased the yields of biochar and pyrolysis gas, promoted formation of micropores and enriched the surface functional groups of biochar with increasing ratio of H3PO4. H3PO4 to biomass ratio of 1:5 reached the maximum biochar yield of 42.3 wt% and highest iodine adsorption value of 648.5 mg/g, increasing by 70.6 % and 90.3 % compared to the biochar without H3PO4 pretreatment, respectively. This DFB system facilitated the diversified use of fluidized beds and the co-production of biochar and product gas with energy saving and CO2 emission reduction.

MFiX-TFM simulation of hydrodynamics of a dual fluidized bed system

The abundance and replenishable nature of biomass make it a suitable fuel for power generation. Among the various technologies, dual fluidized bed gasification (DFBG) is a suitable technology to generate high-quality syngas from biomass. However, the complexity of hydrodynamics and heat transfer with bed geometry, flow conditions as well as feedstock demands effective research for the design of such system. This study, therefore, focuses on the simulation of hydrodynamics of a dual fluidized bed gasification system. The 2-D two-fluid model (TFM) simulations were performed using Multiphase Flow with Interphase eXchanges (MFiX) software by varying the superficial air velocities for both the gasifier and riser. The influence of superficial air velocity on static pressure, pressure drop, axial and radial voidage, solid velocities, and granular temperature was evaluated. From the simulations, it was observed that with the increase in superficial air velocities, there was an increase in the effective height of pressure drop (66%), voidage, and solid velocities of the gasifier. For the simulation of the riser, similar trends in the profile of hydrodynamic parameters were also observed. The optimum velocity for the gasifier and riser has been suggested to be between 0.15 and 0.35 m/s and 6–7 m/s, respectively.

Aspen Simulation Study of Dual-Fluidized Bed Biomass Gasification

This article establishes a thermodynamic model of a dual-fluidized bed biomass gasification process based on the Aspen Plus software platform and studies the operational control characteristics of the dual-fluidized bed. Firstly, the reliability of the model is verified by comparing it with the existing experimental data, and then the influence of different process parameters on the operation and gasification characteristics of the dual-fluidized bed system is investigated. The main parameters studied in the operational process include the fuel feed rate, steam/biomass ratio (S/B), air equivalent ratio (ER), and circulating bed material amount, etc. Their influence on the gasification product composition, reactor temperature, gas heat value (QV), gas production rate (GV), carbon conversion rate (ηc), and gasification efficiency (η) is investigated. The study finds that fuel feed rate and circulating bed material amount are positively correlated with QV, ηc, and η; ER is positively correlated with GV and ηc but negatively correlated with QV and η; S/B is positively correlated with GV, ηc, and η but negatively correlated with QV. The addition of CaO is beneficial for increasing QV. In actual operation, a lower reaction temperature in the gasification bed can be achieved by reducing the circulating bed material amount, and a larger temperature difference between the combustion furnace and the gasification furnace helps to further improve the quality of the gas. At the same time, GV, ηc, and η need to be considered to find the most optimized operating conditions for maximizing the benefits. The model simulation results agree well with the experimental data, providing a reference for the operation and design of dual-fluidized beds and chemical looping technology based on dual-fluidized beds.

Techno-economic analysis of small-scale ammonia production via sorption-enhanced gasification of biomass

Biomass gasification is a green and efficient pathway for lowering the carbon footprint of ammonia production. Decentralized, small-scale biomass gasification plants (<150 t NH3/day output) are more practical than large plants due to sustainable large-scale biomass supply constraints. Small-scale biomass gasification for ammonia production faces the challenges of high energy consumption and production costs. Process intensification through sorption-enhanced gasification (SEG) integrates steam gasification and in-situ CO2 separation using regenerable CaO sorbents, directly producing hydrogen-rich syngas (∼70 vol%), which streamlines syngas conditioning and increases cost-effectiveness. Two SEG process configurations for small-scale biomass-to-ammonia (∼45000 t of agricultural residues/year) were proposed: SEG process A, which produced low-carbon ammonia without air separation, and SEG process B, which employed an air separation unit to deliver carbon-negative ammonia by capturing CO2. The two processes were compared against a dual fluidized bed gasification (DFBG) process, which generated green ammonia without an air separation, like SEG process A. Of the three cases, SEG process B showed the lowest biomass (2.14 t biomass/t NH3) and water consumption (0.47 t H2O/t NH3) and avoided 2.8 t CO2/t NH3, making it carbon-negative. While the DFBG process and SEG process A had higher energy efficiencies, SEG process B posted the lowest net energy consumption (36.6 GJ/t NH3). Furthermore, SEG process B had the lowest ammonia production cost ($692/t NH3) and payback time (9.4 years), making it the most economically viable. Sensitivity analysis showed that favorable carbon credit policies could boost the economics of SEG process B to match large-scale plants.

Simulation of Olive Pomace Gasification for Hydrogen Production Using Aspen Plus: Case Study Lebanon

Biomass is a renewable energy source gaining attention for its potential to replace fossil fuels. Biomass gasification can produce hydrogen-rich gas, offering an environmentally friendly fuel for power generation, transportation, and industry. Hydrogen is a promising energy carrier due to its high energy density, low greenhouse gas emissions, and versatility. This study aims to develop a hydrogen generation plant using a dual fluidized bed gasifier, which employs steam as a gasifying agent, to convert olive pomace waste from the Lebanese olive oil industry into hydrogen. The process is simulated using Aspen Plus and Fortran coding, and it includes a drying unit, gasification unit, gas cleaning unit, steam methane reformer unit, water–gas shift reactor unit, and a pressure swing adsorption unit. The generated gas composition is verified against previous research. Sensitivity analyses are conducted to investigate the impacts of the steam-to-biomass ratio (STBR) and gasification temperature on gas composition, demonstrating a valid STBR range of 0.5 to 1 and a reasonable gasification temperature range of 700 °C to 800 °C. Further sensitivity analyses assess the impact of reformer temperature and the steam-to-carbon ratio (S/C) on the gas composition leaving the steam methane reformer.

Fluid Dynamics Investigation in a Cold Flow Model of Internal Recycle Quadruple Fluidized Bed Coal Pyrolyzer

Internal recycle quadruple fluidized bed pyrolyzer (IR-QFBP) consists of a dual fluidized bed pyrolyzer and a dual fluidized bed combustor and is proposed in this work. It is a new kind of efficient fluidized bed with high pyrolysis and energy efficiency. IR-QFBP may attract extensive attention because of its compact structure. Cold hydrodynamic characteristics of IR-QFBP are the bases of modeling and designing for the hot one. To fully understand the hydrodynamic characteristics of IR-QFBP, a cold flow model on a laboratory scale was designed and set up; furthermore, the two-fluid model (TFM) based simulation was also carried out. The pressure profiles, fluidization states, velocity profiles, and circulation rates of a solid powder at different operation conditions in IR-QFBP were investigated. The results showed that the stable internal circulation of solid powder can be achieved in IR-QFBP. And different circulation characteristics can be obtained by adjusting the operating conditions.

Pilot-scale pyrolysis and activation of typical biomass chips in an interconnected dual fluidized bed: Comparison and analysis of products

A 150 kg/h novel pilot dual fluidized bed (DFB) was designed, constructed, and commissioned. In this study, six types of biomass chips were investigated and compared in interconnected pyrolysis and activation/gasification systems using dolomite as bed material, and employing steam and flue gas as activation agents. The maximum iodine and methylene blue adsorption capacities were 436.79 mg/g (pear wood char) and 203.65 mg/g (walnut wood char), respectively, indicating high adsorption capacity of char. The carbon fixation ratios were 34.70–53.75 wt%, and the maximum lower heating value of 9.34 MJ/Nm3 was achieved for pyrolysis gas with the highest CO and H2 contents of 44.30 vol% and 16.18 vol%, respectively. The maximum phenolic compounds reached 73.46% for mesquite wood chips oil. Oils collected from the riser contained fewer organic species compared to oil from pyrolyzer. Furthermore, energy efficiencies were found to range from 66.70% to 84.91%, and the total energy yields were 67.12–87.08%. The internal rate of return and payback period of the process were 33.25–44.29% and 3.0–2.2 years, respectively. Co-production of activated biochar, combustible gas, and oils from the interconnected DFB system exemplifies noteworthy environmental and economic advantages for sustainable energy practices.

Numerical Simulation Study on the Gas–Solid Flow Characteristics of a Large-Scale Dual Fluidized Bed Reactor: Verification and Extension

Dual fluidized bed (DFB) reactor systems are widely used in gas–solid two-phase flow applications, whose gas–solid flow characteristics have a significant effect on the performance of many kinds of technologies. A numerical simulation model was established on the basis of a large-scale DFB reactor with a maximum height of 21.6 m, and numerical simulations focused on gas–solid flow characteristics were carried out. The effects of the superficial gas velocity of both beds and the static bed height and particle size on the distribution of the pressure and solid suspension density and the solid circulation rate were studied. The simulation results were in good agreement with the experimental data. With the strong support of the experimental data, the gas–solid flow characteristics of large-scale DFB reactors were innovatively evaluated in this numerical simulation study, which effectively makes up for the shortcomings of the current research. The results showed that the superficial gas velocity of both beds and the static bed height have different degrees of influence on the gas–solid flow characteristics. Specifically, for 282 μm particles, when the superficial gas velocity of both beds and the static bed height were 4.5 m/s, 2.5 m/s, and 0.65 m, respectively, under typical working conditions, the bottom pressure of the two furnaces was 3412.42 Pa and 2812.86 Pa, respectively, and the solid suspension density was 409.44 kg/m3 and 427.89 kg/m3, respectively. Based on the simulation results, the empirical formulas of the solid circulation rate were fitted according to different particle sizes. Under similar conditions, the solid circulation rates of particles with a particle size of 100 μm, 282 μm, 641 μm, and 1000 μm were 2.84–13.28, 0.73–4.91, 0.024–0.216, and 0.0026–0.0095 kg/(m2s), respectively. It can be found that the influence of the particle size on the solid circulation rate is the most significant among all parameters.

Investigating the behavior of six limestones in presence of steam in dual interconnected fluidized beds, under operating conditions relevant for sorption-enhanced gasification

This paper presents results on the behavior, in terms of CO2 capture capacity and attrition/fragmentation tendency, for six limestones processed in a dual interconnected fluidized beds system under operating conditions simulating those of sorption-enhanced gasification in presence of water vapor. Ten calcination/carbonation cycles have been carried out for each sorbent; in particular, carbonation has been carried out at two temperature levels (650 °C and 700 °C), with a CO2 and H2O inlet concentration of 10% for both gases. Degree of CaO carbonation (with related modelling) along the cycles, and particle size distribution at the end of the cycles, have been analyzed and discussed, together with results coming from ex situ impact fragmentation tests carried out in a specifically devoted apparatus. The discussion has been extended to particular cases in which the system was operated in the absence of steam, to analyze the role of this species on the sorbent behavior.

Model predictive control of a dual fluidized bed gasification plant

Dual fluidized bed (DFB) gasification is a promising method for producing valuable gaseous energy carriers from biogenic feedstocks as a substitute for fossil fuels. State-of-the-art DFB gasification plants mainly rely on manual operation or single-input single-output control loops, and scientific contributions only exist for controlling individual process variables. This leaves a research gap in terms of comprehensive control strategies for DFB gasification. To address this gap, we propose a multivariate control strategy that focuses on crucial process variables, such as product gas quantity, gasification temperature, and bed material circulation rate. Our approach utilizes model predictive control (MPC), which enables effective process control while explicitly considering process constraints. A simulation study is given demonstrating how different MPC parametrizations influence the behavior of the closed-loop system. Experimental results from a 100kW pilot plant at TU Wien demonstrate the successful control achieved by the proposed control algorithm.

Experimental investigation of operation characteristics of a lab-scale dual fluidized bed by calcium looping process

Even though calcium looping application for pre-combustion carbon dioxide capture itself has been demonstrated at TRL 6, modification on carbonator/gasifier structure is still desired for further enhanced sorption and tar reforming intensification. A lab-scale dual fluidized bed within a compact fluidized bed carbonator is the first time constructed and tested under electric-heating hot conditions, which is a critical step to develop to self-heat and pilot-scale system. The compact fluidized bed carbonator takes advantage under two coupled different fluidization regimes and reaction temperatures, and has more commonality and flexibility in future application. In this work, feasibility of long-term stable state operation on the lab-scale hot rig was proved and several tests were conducted to study its operation characteristics by calcium looping process. Normalized capture efficiency model for the compact fluidized bed carbonator is developed. Constructional constraints of reactor, different operating conditions and sorbent characteristics have strong effects on capture efficiency and active space time. This work provides a solid basis for future investigation of calcium-based sorption enhanced gasification or tar cracking intensification on this facility.