This paper modeled the dry band formation and arcing processes on the composite insulator surface to investigate the mechanism of dry band arcing and optimize the insulator geometry. The model calculates the instantaneous electric and thermal fields before and after arc initialization by a generalized finite difference time domain (GFDTD) method. This method improves the field calculation accuracy at a high precision requirement area and reduces the computational complexity at a low precision requirement area. Heat transfer on the insulator surface is evaluated by a thermal energy balance equation to simulate a dry band formation process. Flashover experiments were conducted under contaminated conditions to verify the theoretical model. Both simulation and experiments results show that dry bands were initially formed close to high voltage (HV) and ground electrodes because the electric field and leakage current density around electrode are higher when compared to other locations along the insulator creepage distance. Three geometry factors (creepage factor, shed angle, and alternative shed ratio) were optimized when the insulator creepage distances remained the same. Fifty percent flashover voltage and average duration time from dry band generation moment to flashover were calculated to evaluate the insulator performance under contaminated conditions. This model analyzes the dry band arcing process on the insulator surface and provides detailed information for engineers in composite insulator design.
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