This paper investigates the environmental impact and mechanical performance of two composite sandwich structures, named Series 1 and Series 2, used in high-performance racing boats. Mechanical tests, including four-point bending and drop impact tests, were performed. It was found on a general basis that Series 2 has higher load-bearing capacity and limited deflection. Series 1, which has a higher density, was able to absorb more impact energy but was more susceptible to damage. A Life Cycle Assessment (LCA) was conducted to evaluate the environmental impact associated with the materials, considering also the testing phase, which plays an important role in the life cycle of materials and structures for advanced marine applications. In addition, two performance indexes were introduced to correlate the mechanical and environmental properties of the analyzed materials. This study emphasizes the importance of considering the testing phase in LCA, as the energy-intensive nature of mechanical testing contributes significantly to the overall environmental impact. The introduced indexes allow for a more comprehensive understanding of the balance between mechanical performance and environmental sustainability. The findings suggest a trade-off between mechanical performance and sustainability, calling for further research into recyclable composites and greener manufacturing processes to balance these competing priorities.
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