Micro Air Vehicles (MAVs) airfoils usually operate at low Reynolds number conditions, where viscous drag will consume a large amount of propulsion power. Due to the small dimensions, many drag reduction methods have failed, resulting in limited current research. To develop an effective method of reducing viscous drag, transverse grooves were placed on the surface of MAVs airfoils in this study, and a numerical investigation was implemented to uncover the corresponding flow control law as well as the mechanism. Research has shown that transverse grooves have an impact on the drag and lift of airfoils. For drag, properly sized transverse grooves have the effect of reducing drag, but under high adverse pressure gradients or when the continuous arrangement of grooves is excessive, the optimal drag reduction effect achieved by the grooves is weakened, and even the drag increases due to the significant increase in pressure difference. In severe cases, it may also cause strong flow separation, which is not conducive to MAV flight. For lift, the boundary vortex in the groove has the ability to reduce the static pressure near the groove. However, high adverse pressure gradients or too many grooves will thicken the boundary layer and increase the blockage effect, resulting in a large static pressure on the grooved side of the airfoil (with an increase in drag). From the perspective of circulation, the static pressure changes on the suction and pressure surfaces have opposite effects on lift. Considering the comprehensive aerodynamic performance of the airfoil, we designed a high lift-to-drag ratio airfoil with grooves, which increased the lift-to-drag ratio by 33.747% compared to the smooth airfoil. Based on the conclusions, we proposed preliminary design criteria for grooved airfoils, providing guidance for subsequent research and applications.
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