It is expected that a popularization of Polymer Electrolyte Fuel Cell (PEFC) as clean energy contributes to the global warming prevention. However, its manufacturing cost is so high that the reduction in the production cost is an exigence for further spread. Because the cost of platinum catalyst in the catalyst layer of the membrane electrode assembly (MEA) accounts about 46% of the total manufacturing cost, the reduction of the usage of platinum is a shortcut of the cost reduction. Generally, because a catalyst layer (CL) of MEA is manufactured by a doctor blade method, this method has some problems such as a bad dispersibility of Pt catalyst in CL and a difficult thickness control. Therefore, our laboratory has proposed applying an inkjet coating printing to the CL manufacturing process to solve these problems. Because the CL applied by an inkjet coating printing is extremely thin, a multilayer applying is necessary to obtain enough thickness of CL. However, the previous study confirmed that the cell performance of CL composed of a multilayer was lower than that of single layer. In order to investigate the cause of the performance deterioration, we aimed to elucidate the influences of the ionomer additive rate and the CL structure on the cell performance, the correlation between ionomer and Pt catalyst. As a result, the reason for the performance deterioration originated to the obstruction of the electron transport because ionomer and platinum separated in the catalyst ink droplet in the drying process of the catalyst ink, and the ionomer becomes excessive in the supernatant. Because an electron and a proton does not reach to the reaction field that is the three phase interface by this separation, the cell performance was deteriorated by the increase of the resistance and activation polarizations. However, because these polarizations are minimized when the I/C ratio is 2/3, this I/C ratio is an optimum value for the ionomer and platinum to disperse uniformly. Therefore, the gradation CL was formed by increasing I/C ratio from the GDL side to the membrane side at each applying using this separation phenomenon. As a result, the performance of the cell with the gradation CL was enhanced compared with the conventional three layer as shown in Fig.1 because the proton moves smoothly by gradually decreasing ionomer from the membrane side to the GDL side, and oxygen also diffuses to the reaction field smoothly by not being obstructed to water in the catalyst layer.The effectiveness of the inkjet printing method was able to be confirmed because various structure of the CL such as the gradation type was able to be manufactured. However, because a platinum and an ionomer separates if I/C ratio increases, it is necessary to adjust I/C ratio to 2/3 if an appropriate three-phase field side is formed. Oppositely, it is possible to make the platinum percentage vary to the thickness direction of the CL using the separation phenomenon of ionomer and platinum. Figure 1
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