Divertor Unit Research Articles

Erosion and redeposition patterns on entire erosion marker tiles after exposure in the first operation phase of WEST

The net erosion and deposition patterns in the inner and outer divertor of WEST were determined after different experimental campaigns (C3 and C4) of the first operational phase using ion beam analyses and scanning electron microscopy techniques. The analyses were performed on four entire tiles from inertially cooled, W-coated divertor units with an additional Mo marker coating covered with a further W coating. Strong erosion occurred at the expected location of the inner and outer strike line area with a campaign-averaged net erosion rate of >0.1 nm s−1. On the high field side of the inner strike line area, thick deposited layers were found (>10 μm; growth rate >1 nm s−1), mainly composed of B, C, O, and W. Additionally, strong arcing was observed in this region. At the end of the C4 campaign, He discharges were performed to study the He-W interaction. Although the conditions for nanotendrils, i.e. fuzz formation were fulfilled around the outer strike line position, neither nanotendrils nor He bubbles (>10 nm) were observed at this area.

Completion of the production of the W7-X divertor target modules

The installation of an actively water cooled divertor in the stellarator Wendelstein 7-X (W-7X) is mandatory to achieve stationary power and particle exhaust for pulse lengths up to 30 min. The highly loaded divertor area is made of 100 target modules distributed in ten divertor units. The target modules have mechanical support frames with attachment systems to the plasma vessel, and manifolds to distribute water equally between the target elements. A target element is designed to remove a stationary heat flux up to 10 MW/m² and is made of a CuCrZr copper alloy heat sink armored with CFC NB31 tiles. The manufacturing process, assembly and quality assessment of the last 70 target modules has been successfully completed in the Integrated Technical Centre of IPP-Garching. Some parts such as the target elements and manifolds were delivered by industry. The quality was assessed as follows: visual inspections, measurement of the 3-D CFC surface, dynamic pressure tests, He leak testing under pressure at different temperature (20 °C, 160 °C) in vacuum oven, high heat flux testing. The production of the water cooled divertor is now completed, and the mounting operation of the target modules in the plasma vessel of W7-X has started.

Quantification of erosion pattern using picosecond-LIBS on a vertical divertor target element exposed in W7-X

A set of dedicated marker samples consisting of fine-grain graphite as substrate, an interlayer of 0.2–0.4 μm molybdenum (Mo) employed as marker, and a 5–10 μm thick carbon (C) marker layer on top were installed in Wendelstein 7-X (W7-X) to investigate locally the C erosion and deposition. In this study, a set of five individual marker tiles, installed in a vertical divertor element of the test divertor unit in half-module 50, and exposed to about 40 min of plasma predominant in the standard magnetic divertor configuration in the first year of divertor operation in W7-X (OP1.2A), were retrieved from the vessel for post-mortem analysis. Picosecond laser induced breakdown spectroscopy (ps-LIBS) was applied on these marker tiles in order to determine the local erosion/deposition pattern caused by plasma impact. The general erosion/deposition pattern on the vertical target element was studied with the aid of depth-profiling by Mo line emission due to ps-LIBS with the number of applied laser pulses (355 nm, 2.3 J cm−2, 35 ps) at one probing location. Several potential asymmetry factors which avoid a perfect layer-by-layer ablation process in the laser ablations are proposed and discussed when a rough layered structure sample with a rough surface is analysed by the ps-LIBS technique. Thereby, a simulation model was developed to correct the measurement error of the ps-LIBS method caused by the non-perfect rectangle profile of the applied laser beam. The depth resolution of the applied ps-LIBS system was determined by quantification of the laser ablation rates of the different layers and the C substrate which were measured utilising profilometry and cross comparison with the thicknesses of the C and Mo marker layers determined by a combined focused ion beam and scanning electron microscopy technique. For the first time, the erosion/deposition pattern on the vertical target was mapped and quantified by ps-LIBS technique. A relatively wide net erosion zone with a poloidal extend of about 200 mm was identified which can be correlated to the main particle interaction zone at the magnetic strike-line of the dominantly applied standard magnetic divertor configuration. At the position of peak erosion, not only 7.6 × 1019 C atoms/cm2 but also 2 × 1018 Mo atoms/cm2 which results can be extrapolated to total 15 × 1019 C atoms/cm2, were eroded due to plasma fuel particle (H, He) and impurity (O, C) ion impact.

In-vessel colorimetry of Wendelstein 7-X first wall components: variation of layer deposition distribution in OP1.2a and OP1.2b

A colorimetry study of the first wall panels in the Wendelstein 7-X (W7-X) was carried out using a compact color analyzer after Operation Phases OP1.2a and OP1.2b, in which graphite test divertor units were used, to estimate the wide-range distribution of the deposition layer. The color analyzer was used to measure the intensities of the red, green and blue (RGB) channels, which correspond to reflection rates, for all first wall panels after OP1.2a and OP1.2b. A significant difference in the RGB values was found between OP1.2a and OP1.2b. The color pattern on the panels was roughly the same for all the five toroidal modules of W7-X. The deposition layer thickness was estimated from the RGB values using a single-layer model. A thin average deposition layer (10 ± 6 nm) was estimated for OP1.2a. On the other hand, a thicker average deposition layer (25 ± 8 nm) was estimated for OP1.2b.

Commissioning of the Wendelstein 7-X in Vessel Control Coils

The magnet system of the stellarator fusion device Wendelstein 7-X (W7-X) is composed of three different groups of coil systems. The main magnetic field is created by a superconducting magnet system that is accompanied by two sets of normal conducting coil groups, the trim coils positioned outside of the cryostat and the control coils (CCs) inside the plasma vessel. The CC system consists of ten 3-D shaped coils, power supplies, cooling systems, high current feeds, and an autonomous remote control system. The coils are situated behind the baffle plates of the ten divertor units. The magnetic field created by the CC system allows for the correction of error fields to influence the islands at the plasma boundary and for the sweeping of the separatrix, e.g., the point of the largest power position across the divertor. At the end of 2015, the installation of the CC system was completed and the integral commissioning took place in parallel with the ongoing completion of W7-X. For the first time, the CCs and their power supply were operated in conjunction with all auxiliary systems like the power distribution system, the high current feeds, the interspace vacuum system, the cooling system, and the safety control system. This article describes the results obtained and experiences gained during the integral commissioning of the CC system, including the baking process in preparation for the first experimental campaign of W7-X.

Inspection of W 7-X plasma-facing components after the operation phase OP1.2b: observations and first assessments

Due to its twisted magnetic field configurations, the orientation of the plasma-facing components (PFCs) of the Wendelstein 7-X stellarator is changed from bean shape to triangular shape along the plasma axis within a module. The PFCs consist of graphite (test divertor units, baffles, head shield tiles, toroidal divertor closures) and stainless steel components (wall panels, pumping gap panels, poloidal closures). In order to document the status of these components as well as to get the first footprints of the plasma-wall interactions (PWI) that occurred during the plasma campaign, a detailed inspection of the whole plasma vessel after the plasma campaign is of vital importance. Such an inspection was carried out after the operation phase OP1.2b completed in October 2018. A number of observations were made, such as, molten stainless steel drops, melting of a long term probe, deposition on steel panels, arc traces, loosely bound particles and deposition stripes on the plasma vessel hidden behind the graphite tiles. In order to understand the possible causes, their implication and steps to avoid some of these problems for the next phase of machine operation, an assessment was made. The melting events should be avoided in the future, the others are due to usual PWI mechanisms and will be monitored after each campaign.

Material erosion and deposition on the divertor of W7-X

The net erosion and deposition pattern of carbon from the Test Divertor Unit (TDU) of the stellarator W7-X was determined. Special target elements with marker layers consisting of about 300 nm molybdenum and 5–10 μm carbon on top were used during the operational phase OP 1.2a. The thicknesses of the marker layers were determined by elastic backscattering spectrometry (EBS) using 2.5 MeV protons before and after plasma exposure and laser-induced breakdown spectroscopy on selected target elements after exposure. Scanning electron microscopy was used for investigating the surface morphology before and after exposure. Massive erosion of up to 20 μm carbon was observed at the strike line, in total 48 ± 14 g carbon were eroded from the 10 TDUs. The erosion was laterally non-uniform on the micro-scale. Strongly eroded surfaces were considerably smoother as compared to the original material. Only very little deposition of carbon is observed on the TDU: this means that the TDU is a large net erosion source.

Scenario with combined density and heating control to reduce the impact of the bootstrap current in Wendelstein 7-X

Wendelstein 7-X is a low-shear stellarator with an island divertor, formed by natural magnetic islands at the plasma edge and ten modular divertor units for particle and energy exhaust. For the island divertor concept to work properly, the device is optimized for small internal currents. In particular, the bootstrap current is minimized. Previous studies predicted a thermal overload of the targets at a particular location, due to the slow evolution of the toroidal net current in the initial phase of certain otherwise desirable high-power discharges. The present numerical study explores the neoclassical predictions for the bootstrap current in more detail and demonstrates, as a proof of principle, that a path from low density and low heating power to high density and full heating power exists, on which the bootstrap current remains constant. This offers the possibility to reach the predetermined toroidal net current at low heating power, where no overload will occur in the transient phase.

First divertor physics studies in Wendelstein 7-X

The Wendelstein 7-X (W7-X) optimized stellarator fusion experiment, which went into operation in 2015, has been operating since 2017 with an un-cooled modular graphite divertor. This allowed first divertor physics studies to be performed at pulse energies up to 80 MJ, as opposed to 4 MJ in the first operation phase, where five inboard limiters were installed instead of a divertor. This, and a number of other upgrades to the device capabilities, allowed extension into regimes of higher plasma density, heating power, and performance overall, e.g. setting a new stellarator world record triple product. The paper focuses on the first physics studies of how the island divertor works. The plasma heat loads arrive to a very high degree on the divertor plates, with only minor heat loads seen on other components, in particular baffle structures built in to aid neutral compression. The strike line shapes and locations change significantly from one magnetic configuration to another, in very much the same way that codes had predicted they would. Strike-line widths are as large as 10 cm, and the wetted areas also large, up to about 1.5 m2, which bodes well for future operation phases. Peak local heat loads onto the divertor were in general benign and project below the 10 MW m−2 limit of the future water-cooled divertor when operated with 10 MW of heating power, with the exception of low-density attached operation in the high-iota configuration. The most notable result was the complete (in all 10 divertor units) heat-flux detachment obtained at high-density operation in hydrogen.

Progress in the production of the W7-X divertor target modules

The realization of the 19.6 m² highly heat loaded target area of the actively water-cooled divertor of Wendelstein 7-X (W7-X) requires the installation of 100 target modules distributed in ten discrete similar divertor units. A target module is water-cooled from manifolds to distribute the water equally between the target elements with flanged connections to the water supply system. A target element is made of a CuCr1Zr copper alloy heat sink armored with CFC NB31 tiles and designed to remove a stationary heat flux up to 10 MW/m². The production of the first 30 target modules has been successfully completed in the workshop of IPP-Garching. The quality of the finished target modules was systematically assessed as follows: visual inspections, measurement of the 3-D CFC target area, dynamic pressure tests, integral He leak testing under pressure at different conditions (20 °C, 4 MPa and 160 °C, 2.5 MPa) in a vacuum oven, high heat flux testing. Only 2 finished target modules did not pass the integral He leak testing and were successfully repaired.

Initial results from the hotspot detection scheme for protection of plasma facing components in Wendelstein 7-X

Abstract One of the main aims of Wendelstein 7-X (W7-X), an advanced stellarator, is to investigate the quasi-steady state operation of magnetic confinement devices for nuclear fusion, for which power exhaust is an important issue. A dominant fraction of the energy leaving from the confined plasma region will be removed by 10 so-called island divertor units, which are designed to sustain a maximum heat flux of up to 10 MW m − 2 . An essential prerequisite for the safe operation of a steady-state device is automatic detection of hot spots and other abnormal events. Simple temperature limits in infrared (IR) thermographic images will not be enough on their own, because of plasma-generated surface coatings and other effects summarized in the following. To protect divertor elements from overheating, and to monitor power deposition onto the divertor elements, near real-time hotspot detection algorithms for the analysis of carbon plasma facing components (PFCs) were implemented and tested in the GLADIS facility. One of the difficulties in hotspot detection in a carbon-based machine is the deposition of plasma impurities as layers with a reduced thermal connection to the underlying bulk material. We have developed and successfully tested a method to classify surface layers and benchmarked the performance of the method with the Tore Supra IR data operating with actively cooled carbon PFCs. The surface layers can be detected in a steady plasma discharge during the initial rise and decay in temperature when a strike line touches parts of the divertor or wall. It can also be detected by modulating electron cyclotron resonance heating (ECRH) input power. This feature allows detection of overheated areas while reducing false positives. For the recent operational campaign, inertially cooled test divertor units (TDU) were installed to prepare for steady-state operation with water-cooled divertor units. Automatic, near real-time detection of hot spots and identification of surface layers in the W7-X divertor are presented. Results are compared with a best fit estimate of the heat transmission coefficient α which is used to calculate heat flux onto the divertor in the presence of surface layers.

The very high spatial resolution infrared thermography on ITER-like tungsten monoblocks in WEST Tokamak

A new Infrared diagnostic has been developed by CEA-IRFM and installed in the WEST tokamak to measure surface temperature of the actively cooled W-monoblocks components as foreseen for the ITER Divertor, with a very high spatial resolution of 100 μm. The goals are to investigate the effects of the shaping of these components on the heat load deposition pattern, the evolution of pre-damaged components specifically introduced in WEST, the behavior of the leading edges regarding the assembling tolerances between adjacent monoblocks, and finally to contribute to the specification assessment of the ITER divertor units. In WEST, each Plasma Facing Unit is composed of 35 W-monoblocks of individual surface of 28 × 12 mm. To analyze heat load pattern and phenomena on such tiny surfaces, the leading edges and in the narrow gaps between monoblocks (400–500 μm), a 100 μm spatial resolution is required. Then, a Very High spatial Resolution (VHR) infrared diagnostic has been specially developed at CEA-IRFM. The VHR operates at 1.7 μm wavelength to take advantage of the dynamic of the signal for the temperature range (400–3600 °C). The VHR infrared diagnostic is now operational above the divertor sector made of actively cooled W-monoblocks and graphite inertial components with W coating. This paper gives a description of the diagnostic.

Multiphysics analysis of W7-X control coils

The quasi-symmetric fivefold modular Wendelstein 7-X (W7-X) stellarator consists of three groups of coil systems, i.e. superconducting magnet, trim coil and control coil systems. The control coil system contains ten identical 3D shaped control coils (CC) situated behind the baffle plates of corresponding divertor units, and is designated to rectify the error field and to sweep hot spots on the divertor target plates. The CC is wound from copper conductor with a square cross section of 16 mm × 16 mm and a water cooling hollow of Ø 8 mm. The control coil system was installed in W7-X in 2015, and the integral commissioning has been done in parallel with the completion of W7-X. During the operation phase (OP 1.2a) with limited plasma heating energy, a leakage in one of the CC cooling water plug-in was found and dictates a detailed transient thermal analysis of CC to determine the allowable operation time without cooling water flow. The paper presents the transient thermal analysis and is followed by a detailed finite element mechanical analysis with the consideration of temperature gradient loads, dead weight and electromagnetic forces. Moreover, the transient thermal and mechanical performance of actively cooled CC to be intensively operated during steady state operation phase (OP 2) are also analyzed and evaluated with the same FE model.

Infrared imaging systems for wall protection in the W7-X stellarator (invited).

Wendelstein 7-X aims at quasi-steady state operation with up to 10 MW of heating power for 30 min. Power exhaust will be handled predominantly via 10 actively water cooled CFC (carbon-fiber-reinforced carbon) based divertor units designed to withstand power loads of 10 MW/m2 locally in steady state. If local loads exceed this value, a risk of local delamination of the CFC and failure of entire divertor modules arises. Infrared endoscopes to monitor all main plasma facing components are being prepared, and near real time software tools are under development to identify areas of excessive temperature rise, to distinguish them from non-critical events, and to trigger alarms. Tests with different cameras were made in the recent campaign. Long pulse operation enforces additional diagnostic design constraints: for example, the optics need to be thermally decoupled from the endoscope housing. In the upcoming experimental campaign, a graphite scraper element, in front of the island divertor throat, will be tested as a possible means to protect the divertor pumping gap edges during the transient discharge evolution.

Plasma impurities observed by a pulse height analysis diagnostic during the divertor campaign of the Wendelstein 7-X stellarator.

The paper reports on the optimization process of the soft X-ray pulse height analyzer installed on the Wendelstein 7-X (W7-X) stellarator. It is a 3-channel system that records X-ray spectra in the range from 0.6 to 19.6 keV. X-ray spectra, with a temporal and spatial resolution of 100 ms and 2.5 cm (depending on selected slit sizes), respectively, are line integrated along a line-of-sight that crosses near to the plasma center. In the second W7-X operation phase with a carbon test divertor unit, light impurities, e.g., carbon and oxygen, were observed as well as mid- to high-Z elements, e.g., sulfur, chlorine, chromium, manganese, iron, and nickel. In addition, X-ray lines from several tracer elements have been observed after the laser blow-off injection of different impurities, e.g., silicon, titanium, and iron, and during discharges with prefill or a gas puff of neon or argon. These measurements were achieved by optimizing light absorber-foil selection, which defines the detected energy range, and remotely controlled pinhole size, which defines photon flux. The identification of X-ray lines was confirmed by other spectroscopic diagnostics, e.g., by the High-Efficiency XUV Overview Spectrometer, HEXOS, and high-resolution X-ray imaging spectrometer, HR-XIS.

Engineering Challenges in W7-X: Lessons Learned and Status for the Second Operation Phase

In 2015, the optimized stellarator Wendelstein 7-X stellarator (W7-X) started with operation. The main objective of W7-X is the demonstration of the integrated reactor potential of the optimized stellarator line. An important element of this mission is the achievement of high heating power and high confinement in the steady-state operation. The approach to this mission is the following three steps. First, plasmas were produced in a limiter configuration [operation phase (OP 1.1)], then a test divertor unit is being installed (temporary divertor unit) for the next campaign, OP 1.2, before the full steady-state capability will be achieved implementing active cooling of all in-vessel components and a steady-state high heat-flux divertor. In December 2015, the first helium plasma was generated using electron cyclotron resonance heating (ECRH), in February 2016, the working gas was switched to hydrogen. The first OP (OP 1.1) was successfully finished in March 2016. At the end of OP 1.1, the discharge duration was close to 6 s, the limit for the integrated heating power was increased to 4 MJ and electron temperatures of ~10 keV were achieved. Due to the low densities in the range of 10 <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">19</sup> cm <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">-3</sup> and the pure electron heating by ECRH, the ion temperatures reached only 2 keV. At present, W7-X is undergoing the next completion phase, including the installation of the test divertor unit, the installation of the carbon tiles on the inner plasma vessel wall, an upgrade of existing diagnostics, and the installation of new diagnostics. This paper discusses the first operational phase, lessons learned and implemented, and the status before the start of the second OP (OP 1.2).

Thermal analysis of Test Divertor Unit Scraper Element for Wendelstein 7-X

The Wendelstein-7X stellarator will go through three operational phases, with successively more energy as more complex divertors are installed. The first operational phase operated without a divertor, instead using five limiters (one in each of the five field periods), the second phase uses ten uncooled test divertor units (TDU), and the third will include an actively cooled divertor. Simulations of plasma operation have shown that the evolution of a toroidal current can lead to significant heat fluxes sweeping across sensitive regions in the divertor, possibly exceeding their qualified limit. A “Scraper Element” (SE) has been proposed to protect these sensitive divertor regions. To examine the effectiveness of this high heat-flux SE, a TDU Scraper Element (TDU-SE) is scheduled to operate with the TDU. A thermal analysis has been performed to correlate to measurements to be obtained during operation to evaluate the location and intensity of the convective plasma flux. The analysis will give an understanding of what is occurring at the plasma edge. It will also allow for a quick evaluation of the safety margin during initial, low power pulses so that the experiment can nimbly move to higher power operation.

Nozzle-to-target distance effect on the cooling performances of a jet-impingement helium-cooled divertor

The power exhaust from high temperature plasma at the level of divertor is one of the biggest technological challenges in the path to establish fusion power reactors. At the Karlsruhe Institute of Technology (KIT), a novel helium-cooled divertor using jet impingement cooling array has been investigated as one of the possible solutions for a DEMO tokamak. The concept, consisting of tungsten armour slabs fixed on a tungsten-laminate tube inside which a jet distribution cartridge is placed, has undergone an extensive optimization process. Among other things, the heat transfer coefficient (HTC) and pressure drop over a divertor unit have been thoroughly looked upon in order to improve the divertor thermohydraulic performance. The present paper is presenting such an optimization study in which the effect on the divertor performances of the distance between the cartridge and the heat loaded surface is investigated. Given the geometrical constraints, the nozzle-to-target surface distance is changed either by increasing the diameter of the inlet manifold, or, by varying the cartridge position, starting from a coaxial configuration, to various positions closer to the impingement surface.

Upgrades of edge, divertor and scrape-off layer diagnostics of W7‐X for OP1.2

Wendelstein 7-X (W7‐X) is the world’s largest superconducting nuclear fusion experiment of the optimized stellarator type. In the first Operation Phase (OP1.1) helium and hydrogen plasmas were studied in limiter configuration. The heating energy was limited to 4 MJ and the main purpose of that campaign was the integral commissioning of the machine and diagnostics, which was achieved very successfully. Already from the beginning a comprehensive set of diagnostics was available to study the plasma. On the path towards high-power, high-performance plasmas, W7‐X will be stepwise upgraded from an inertially cooled (OP1.2, limited to 80 MJ) to an actively cooled island divertor (OP2, 10 MW steady-state plasma operation). The machine is prepared for OP1.2 with 10 inertially cooled divertor units, and the experimental campaign has started recently.The paper describes a subset of diagnostics which will be available for OP1.2 to study the plasma edge, divertor and scrape-off layer physics including those already available for OP1.1, plus modifications, upgrades and new systems. The focus of this summary will be on technical and engineering aspects, like feasibility and assembly but also on reliability, thermal loads and shielding against magnetic fields.

Wendelstein 7-X Near Real-Time Image Diagnostic System for Plasma-Facing Components Protection

The Wendelstein 7-X (W7-X) fusion experiment is aimed at proving that the stellarator concept is suitable for a future fusion reactor. Therefore, it is designed for steady-state plasmas of up to 30 min, which means that the thermal control of the plasma-facing components (PFCs) is of vital importance to prevent damage to the device.In this paper an overview of the design of the Near Real-Time Image Diagnostic System (hereinafter called “the System”) for PFCs protection in W7-X is presented. The goal of the System is to monitor the PFCs with high risk of permanent damage due to local overheating during plasma operations and to send alarms to the interlock system. The monitoring of the PFCs is based on thermographic and video cameras, and their video streams are analyzed by means of graphics processing unit–based computer vision techniques to detect the strike line, hot spots, and other thermal events. The video streams and the detected thermal events are displayed online in the control room in the form of a thermal map and permanently stored in the database. In order to determine the emissivity and maximum temperature allowed, a pixel-based correspondence between the image and the observed device part is required. The three-dimensional geometry of W7-X makes the System particularly sensitive to the spatial calibration of the cameras since hot spots can be expected anywhere, and a full segmentation of the field of view is necessary, in contrast to other regions of interest–based systems. A precise registration of the field of view and a correction of the strong lens distortion caused by the wide-angle optical system are then required.During the next operation phase the uncooled graphite divertor units will allow the System to be tested without risk of damaging the divertors in preparation for when water-cooled high-heat-flux divertors will be used.