Preface The 16th International Conference on the Modelling of Casting, Welding, and Advanced Solidification Processes (MCWASP XVI) was held from June 18 to 23, 2023, in Banff, Canada, at the Banff Centre for Arts and Creativity. Founded in 1933, the Centre in Treaty 7 Territory within Banff National Park—Canada’s first National Park—is a learning organization built upon an extraordinary legacy of excellence in artistic and creative development. The “all-inclusive” nature of the conference and the remote setting meant that participants dined, attended oral and poster presentations, and participated in social activities as a group, fostering outstanding opportunities for networking.Given that the MCWASP community had not met in person since 2015 in Japan (the 2020 edition of MCWASP was virtual owing to COVID-19), the 2023 conference provided the opportunity to renew old friendships and make new ones as well as discuss the science of solidification and related processes—all within the backdrop of the beautiful Canadian Rocky Mountains.The technical program comprised more than 70 oral and poster presentations. In addition to content related to modelling of casting, welding, and advanced solidification processes, keynotes were invited to talk about related subjects (artificial intelligence/machine learning, and permeability modelling in shale rock) as well as the rich diversity of fossils, especially dinosaurs, found in Alberta.The oral technical program was organized with as a single session (i.e., no concurrent presentations). It featured all aspects of solidification modelling, including solidification process technologies (continuous and semi-continuous casting, shape casting, additive manufacturing, and welding), coupled multi-physics simulations, defect formation, fluid flow, micro- and macro-structure formation, numerical methods, and related experimentation, especially in-situ observation of solidification.The four-day technical program was spread over five days to give participants the opportunity to explore the stunning Canadian Rocky Mountains.In these proceedings, the papers are organized by major theme. The dominant topics are Additive Manufacturing and Welding and Microstructure Formation, followed by Continuous Casting – Shape Casting, Heat Transfer and Fluid Flow, Alloy Segregation, Defects, Imaging of Solidification, Thermomechanics, and Materials Properties. In these themes, the authors report advances in numerical modelling techniques, new scientific and process developments in solidification, and related in-situ experimentation.Although significant progress has been made over these past 16 MCWASP conferences covering 43 years, it is clear that the complexity of advanced solidification phenomena as related to conventional and emerging manufacturing technologies still attracts a great deal of scientific and industrial interest to support technological innovation. André Phillion Banff, Canada, June 2023MCWASP XVI 2023List of Peer Reviewers, Sponsors, MCWASP XVI Organizers, International Scientific Committee are available in this Pdf.