Strain Distribution Research Articles

Local Strain-Dependent Etching Patterns of Chemical Vapor Deposited Molybdenum Disulfide.

This study reveals a local strain-dependent etching behavior that enables the formation of distinguished etching patterns in differently strained chemical vapor deposited (CVD) 2D molybdenum disulfide (MoS2) monolayers. It is demonstrated that when the local tensile strain of CVD 2D MoS2 is as uniformly low as ɛ ≈ 0.33% or less, the oxidative etching pattern possesses conventional triangular etching pits (TEPs), while when the local tensile strain is as uniformly high as ɛ ≈ 0.55% or larger, the oxidative etching pattern consist of uniformly oriented hexagonal etching channels (HECs). More interestingly, when the CVD 2D MoS2 monolayer has heterogenous strain distribution from ɛ ≈ 0.55% (center region) to ɛ ≈ 0.33% (perimeter region), the oxidative etching pattern comprise of non-uniformly hexagonal-mixed-parallel etching channels (HPECs). The further characterization and analysis reveal the formation mechanism of such strain-dependent etching patterns is built on the local strain-related fractures propagation under oxidative etching, as well as the anisotropy fractures-based oxidative etching kinetics. This study may enhance the understanding of the relationship between etching and growth features of 2D TMDs, and paves the way to etching-nanostructured (or defect) engineering of 2D TMDs and other 2D materials for potential applications in electrocatalysis and optoelectronics.

Seismic experiment and performance analysis on embedded optimized steel plate-reinforced concrete composite shear wall under multi-dimensional loading

In order to investigate the seismic performance of reinforced concrete shear walls under multi-dimensional loading mode and its effect on performance improvement, an embedded optimized steel plate-reinforced concrete composite shear wall is proposed. Based on the design principle that the shear wall could adequately bear multi-dimensional loading and the embedded steel plate could reach the full stress state, the X-shaped optimized steel plate (for in-plane loading mode) and the triangular optimized steel plate (for out-of-plane loading mode) are determined using different optimization methods. The combination scheme of these two plates is utilized in the oblique loading mode. Quasi-static loading tests are conducted on eight typical shear wall specimens, and performance parameters such as hysteresis curve, skeleton curve, ductility, stiffness degradation, strain evolution, and damage evaluation of the specimens are compared and analyzed. In addition, variable parameter analysis is performed using finite element software to compare the strain distribution state of each steel plate. The results indicate that the embedded optimized steel plate-reinforced concrete composite shear wall structure exhibits higher bearing capacity, greater deformation capacity, and superior energy dissipation capacity under different loading angles compared to the tradition reinforced concrete shear walls. This composite structure can provide greater lateral stiffness, and the optimized steel plate can reach the full stress state at all loading angles, effectively reducing the damage of steel bars and concrete. These findings offer a foundation for the study of seismic performance and performance improvement methods for shear wall structures under multi-dimensional earthquake action.

Experimental and numerical investigations on the tensile response of pin-loaded carbon fibre reinforced polymer straps

Carbon fibre reinforced polymer (CFRP) pin-loaded looped straps are increasingly being used in a range of structural load-bearing applications, notably for bridge hanger cables in network arch rail and highway bridges. The static performance of such CFRP straps is investigated through experimental and numerical analyses. Finite element (FE) models based on both one-eighth and half pin-strap assembly geometries were modelled. The resulting strains, stresses, and applied loads were compared against experimental data obtained using Digital Image Correlation, Distributed Fibre Optic Sensing (DFOS), and Fibre Bragg Grating (FBG) Sensing. The FE models effectively captured local strain distributions around the vertex area, close to the pin ends of the straps, as well as in the mid-shaft region, and aligned reasonably with experimental observations. The half FE model accurately predicted the overall strain distribution when compared to DFOS data; however, higher strain magnitudes (by 0.45–10.2 %) and larger strain reductions were observed in some locations. Regarding failure loads, the FE models agreed well with Schürmann's analytical solution and the maximum stress criterion, exhibiting less than 2.5 % deviations from the experimental data. Furthermore, the predicted onset of strap failure (by delamination) in the half model agreed with experimental values, with a maximum variance of 9.2 %.

Abnormal Response of Indirect Excitons to Non‐Uniform Elastic Strain in MoS2 Flakes

AbstractRegulating the electronic structures and carrier dynamics in 2D materials via elastic strain is a fascinating avenue for tailoring their optoelectronic properties at atomic scale. Here, the abnormal response of indirect excitons to non‐uniform elastic strain in MoS2 flakes is reported. The non‐uniform elastic strain in the MoS2 flakes is introduced by transferring them to pre‐prepared convex cross structures on a SiO2/Si substrate, where the topography and strain distribution are determined by atomic force microscopy and Raman spectroscopy, respectively. It is observed that the emission energy of the indirect excitons shows an unexpected blue‐shift followed by a red‐shift with increasing the local tensile strain, which is in sharp contrast to the linear red‐shift of the direct excitons. Density functional theory calculations reveal that the abnormal energy shift of the indirect excitons in the MoS2 flakes arises from the strain‐induced competition between two indirect bandgap transitions and the spatial exciton funnel effect in the non‐uniform strain field. This work provides new insights into the elastic strain effect on the indirect excitons in 2D semiconductors, which possesses potential applications in flexible optoelectronic devices.

A single-cell 3D dynamic volume control system for chondrocytes.

In articular cartilage, zone-specific cellular morphology is a typical characteristic of cartilage tissue, which is related with chondrocyte function, inflammation and osteoarthritis (OA). Chondrocyte hypertrophic phenotype is a criticle physiological process which indicates a hallmark of chondrocyte terminal differentiation and bone formation. Thus, developing a in vitro cell culture system for dynamic regulation of single chondrocyte volume at a three-dimensional (3D) level is particularly necessary for understanding how physical cues of matrix microenvironment regulate chondrocyte fate and the degeneration of articular cartilage. Here, based on the soft lithography techniques, we have constructed well-defined single-cell 3D dynamic volume control system to recapitulate the physiological matrix microenvironment of single chondrocyte niche. The results of finite element analysis indicated that the stress and strain distribution in the cell culture region is homogeneous during the stretching process. Additionally, 3D dynamic volume expansion and compression of single cells in physiological or hyperphysiological can be realized in this cell culture system. Our device for single-cell 3D dynamic culture provides a microphysiological culture system for chondrocytes to explore the mechanisms of cartilage hypertrophy, as well as develops a new paradigm for functional cartilage tissue engineering and regenerative medicine.

Lightweighting an automotive fuel tank through formability analysis

For lightweighting automotive sheet metal parts, it is important to use the right grade/material with the minimum possible initial blank thickness in the forming processes. Fuel tank is one of the most critical sheet metal parts in automobiles due to its complex shape and large depth. In this work, a simulation-based approach has been employed to study the feasibility of lightweighting an automotive fuel tank (for two wheelers) by reducing blank thickness and changing steel grade. Formability analysis has been carried out using numerical simulations of a 0.8 mm thick sheet of Extra Deep Drawing (EDD) steel which is being used to manufacture the fuel tanks. Simulations have been performed to find out the minimum initial sheet thickness which can be formed successfully without failure or excessive thinning. From the predictions of formability, thinning, and strain distributions in the formed parts, it has been found that the weight of the part can be reduced by 12.5% by reducing the initial thickness from 0.80 to 0.70 mm. To reduce the thickness further, simulations have also been carried out by changing the grade from EDD steel to Interstitial Free (IF) steel which has superior drawability than EDD steel. It has been found that the blank thickness can be further reduced to 0.65 mm in the case of IF steel which is expected to result in 19.0% reduction in the weight of the component. The predictions have been validated by the actual press trials in the industry with reduced sheet thickness. The predicted strain distribution and thinning in the formed parts have also been validated with the experimental press trails. In addition to the weight reduction, the proposed change in thickness and grade would lead to a reduction of 16.5% and 4.0%, respectively, in the raw material cost of the fuel tank.

Strain Measurement on a PBX during Temperature Cycling Using Fibre Bragg Gauges

AbstractThe anisotropic and irreversible expansion properties of polymer‐bonded explosives (PBX) can significantly influence the utility and reliability of associated equipment. The physical state of PBX under temperature cycling affects the strain distribution across the surface of cylindrical specimens. This strain is indicative of the irreversible growth and anisotropic expansion of the specimens. In this study, fiber Bragg grating sensors are employed to monitor the strain of PBX throughout the temperature cycling process, and our focus was on analyzing the changes in anisotropy and strain distribution during the cycle. The relationships between strain, temperature, material properties, and differences among various materials are examined. Experimental results indicate that the strain along the height and radial directions of the PBX specimens displayed a monotonic gradient distribution, increasing progressively in areas of higher density. TATB‐based PBX exhibited anisotropic expansion throughout the temperature cycling, with the degree of anisotropy increasing during heating and decreasing upon cooling. Conversely, HMX‐based PBX showed greater expansion in the height direction during both the heating and cooling phases, but it did not display noticeable anisotropy following the temperature cycling. At the highest temperature‐holding stage (100°C), the HMX‐based PBX was isotropic. The extent of strain in PBX was correlated with the thermal expansion coefficient of the crystal, although the final degree of expansion was not dependent on the initial range of strain. The ratchet growth of TATB‐based PBX was approximately 31 μϵ greater than that of HMX‐based PBX.

A Review: Non-Contact and Full-Field Strain Mapping Methods for Experimental Mechanics and Structural Health Monitoring.

Non-contact and full-field strain mapping captures strain across an entire surface, providing a complete two-dimensional (2D) strain distribution without attachment to sensors. It is an essential technique with wide-ranging applications across various industries, significantly contributing to experimental mechanics and structural health monitoring. Although there have been reviews that focus on specific methods, such as interferometric techniques or carbon nanotube-based strain sensors, a comprehensive comparison that evaluates these diverse methods together is lacking. This paper addresses this gap by focusing on strain mapping techniques specifically used in experimental mechanics and structural health monitoring. The fundamental principles of each method are illustrated with specific applications. Their performance characteristics are compared and analyzed to highlight strengths and limitations. The review concludes by discussing future challenges in strain mapping, providing insights into potential advancements and developments in this critical field.

Achieving metallurgical bonding in steel faceplate/aluminum foam sandwich via hot pressing and foaming processes: interfacial microstructure evolution and tensile behavior

This study introduces an innovative approach to fabricating aluminum foam sandwich with aluminized steel faceplates through metallurgical bonding. The process involves the use of foamable precursor, prepared via melt stirring, and subsequent hot pressing and foaming, offering a cost-effective and industrially feasible method for producing lightweight structural materials and connection of steel/aluminum dissimilar metals. This study focuses on exploring the changes in the microstructure of the bonding interface before and after foaming, and revealing the impact of these changes on the tensile results. Foaming experiment shows that foamable sandwiches have superior foaming ability, and the core layer density after foaming is between 0.283 and 0.591 g/cm ³. Microstructural characterization results demonstrate that, during the hot pressing process, fine equiaxed grains are observed on the iron side of the interface, indicating dynamic recrystallization occurred. The formation of a small amount of η-Al5Fe2 at the interface is a primary factor causing the deflection of the fracture path. Subsequently, during the foaming process, intermetallic compounds (IMCs) θ-Al13Fe4, τ5-Al7Fe2Si, and β-Al4.5FeSi formed sequentially, mainly determined by the diffusion reaction of silicon elements. The formation of these IMCs led to an increase in microhardness at the interface and a decrease in shear strength. Digital image correlation was utilized to examine strain distribution under tensile loading. The result indicates that the damage accumulation is characterized by the formation and expansion of strain bands, with failure manifested as the interconnection of these strain bands.

The influence of substantial intragranular orientation gradients on the micromechanical response of heavily-worked material

In this study, we employ high-energy X-ray characterization to examine the role of relatively large amounts of intragranular lattice misorientation – present after many thermomechanical processes – on the micromechanical response of Al-7085 with a modified T7452 temper. We utilize near-field high energy X-ray diffraction microscopy (HEDM) to measure three-dimensional (3D) spatial orientation fields, facilitated by a novel method that utilizes grain orientation envelopes measured using far-field HEDM to enable reconstruction of grains with intragranular orientation spreads greater than 20°. We then assess the consequences of consideration of intragranular orientation fields on the predicted deformation response of the sample through 3D micromechanical simulations of the forged Al-7085. We construct two virtual polycrystalline specimens for use in simulations: the first a faithful representation of the HEDM reconstruction, the second a microstructure with no intragranular misorientation (i.e., grain-averaged orientations). We find significant differences in the predicted deformation mechanism activation, distribution of stress, and distribution of plastic strain between simulations containing intragranular misorientation and those with grain-averaged orientations, indicating the necessity for consideration of intragranular orientation fields for accurate predictions. Further, the influence of elastic anisotropy is discussed, along with the effects of intragranular misorientation on fatigue life through the calculation and analysis of fatigue indicator parameters.

Polarity control and crystalline quality improvement of AlN thin films grown on Si(111) substrates by molecular beam epitaxy

We attain N-polar and Al-polar AlN thin films on Si(111) substrates by plasma-assisted molecular beam epitaxy. The polarity of AlN epilayers has been validated by wet chemical etching using tetramethylammonium hydroxide and by the direct cross-sectional observation of atomic stacking under high-angle annular dark-field scanning transmission electron microscopy. For the 290 nm-thick as-grown N-polar AlN epilayer, x-ray diffraction (XRD) (002) and (102) ω rocking curve peak full width half maximums (FWHMs) are 475 and 1177 arcsec, and the surface mean square roughness (RMS) is 0.30 nm. We flipped the polarity using the metal-flux-modulation-epitaxy (MME) strategy. The MME strategy promotes anti-phase boundaries (APBs) on the {22¯01} crystalline planes instead of commonly observed lateral planar APBs in AlN epilayers. Merging of the tilted APBs at ∼50 nm leads to a complete Al-polar surface. For the 180 nm-thick Al-polar AlN epilayer, XRD (002) and (102) peak FWHMs are 1505 and 2380 arcsec, and the surface RMS is 1.41 nm. Strain analysis by XRD and Raman spectroscopy indicates a uniform tensile strain of 0.160% across the N-polar AlN epilayer surface and a strain distribution of 0.113%–1.16% through the epilayer. In contrast, the Al-polar AlN epilayer exhibits a much broader tensile strain distribution of 0.482%–2.406% along the growth direction, potentially due to the interaction of polarity inversion and strain relaxation.

Particle tracking-aided digital volume correlation for clay–sand soil mixtures

In this study, a novel, interdisciplinary method is introduced that merges fundamental geomechanics with computer vision to develop an advanced hybrid feature-aided digital volume correlation (DVC) technique. This technique is specifically engineered to measure and compute the full-field strain distribution in fine-grained soil mixtures. A clay–sand mixture specimen composed of quartz sand particles and kaolinite was created. Its mechanical properties and deformation behaviour were then tested using a mini-triaxial apparatus, combined with micro-focus X-ray computed tomography (μCT). The CT slices underwent image processing for denoising, segmentation of distinct phases, reconstruction of sand particles and feature extraction within the soil specimen. The proposed approach incorporated a two-step particle tracking method, which initially uses particle volume and surface area features to establish a preliminary matching list for a reference particle and then use the iterative closest point method for precise target particle matching. The soil specimen's initial displacement field was then mapped onto the DVC method's grid, and further refined through sub-voxel registration by way of a three-dimensional inverse compositional Gauss–Newton algorithm. The proposed method's effectiveness and efficiency were validated by accurately calculating the displacement and strain fields of the soil mixture sample, and comparing the results with those from a traditional DVC method. Given the soil's compositional and microstructural characteristics, these image-matching techniques can be integrated to create a versatile, efficient, and robust DVC system, suitable for a variety of soil mixture types.

Analysis of Thickness Variation in 2219 Aluminum Alloy Ellipsoid Shell with Differential Thickness by Hydroforming

The process of spinning and machining for heavy plates has the problems of a large amount of machining, large springback, and easy cracking. Aiming to address these issues, we proposed a deep drawing forming method for a plate with differential thickness to manufacture an integral ellipsoid component with a thin zone in the middle and a thick zone in the periphery. The plate with a differential thickness was initially produced through machining, followed by the execution of deep drawing deformation. During the deformation process of plates with differential thickness, the thin zone is prone to rupture defects. Therefore, a hydroforming method utilizing an elastic auxiliary plate was adopted to solve this problem. Through mechanical analysis and deep drawing experiments, the influences of hydraulic pressure and elastic auxiliary plate on the distributions of thickness and strain were studied, and the influence of friction on hydroforming was analyzed. The results indicate that increasing the hydraulic pressure and setting elastic auxiliary plates can increase the interfacial friction, reduce the thickness thinning rate, and improve the thickness distribution and deformation uniformity within the thin zone. When the hydraulic pressure is 5.2 MPa and the thickness of the elastic plate is 5 mm, the maximum thickness thinning rate of the ellipsoid shell is 8.8%, which is 34% lower than that of the ellipsoid shell obtained via conventional deep drawing.

Investigation on the biaxial stretching deformation mechanism of PA6 film based on finite element method

Abstract This study employed the finite element method to investigate the biaxial stretching deformation mechanism of polyamide 6 (PA6) Film. First, the PA6 film was subjected to biaxial stretching experiments under various conditions. Then, a three-dimensional finite element model of PA6 film was established. The biaxial stretching experiments of PA6 films under various conditions were simulated by the established finite element model. The results show that the biaxial stretching of the films under various conditions exhibited a transition from elastic deformation to plastic deformation. Meanwhile, as the stretching ratio increases, the more uniform stress and strain distribution on the film surface can be found in the stress and strain contour diagrams. The stress and strain distributions were found to be largely consistent under various annealing temperatures. However, lower stretching rates resulted in higher internal stress intensity, making the films more resistant to biaxial stretching. The findings of this study provide a theoretical reference for a deeper understanding of the deformation mechanisms of PA6 films during the biaxial stretching process.

Seismic performance of Li-Tie type brick masonry infilled wooden frames considering joint damage: Degradation mechanism and hysteretic model

This paper investigated the influence of the damage to column-foot (C-F) joints and the gaps of mortise-tenon (M-T) joints on the seismic behavior of Li-Tie style timber frames with masonry-infilled wall. Five full-scale Li-Tie type brick masonry-infilled timber frames, two without the joint damage, two with the damage to C-F, and one with the gaps of M-T joints, were cyclically tested. The failure modes, mechanical and deformation mechanisms were revealed. The second-order effect, strength degradation law, and the changing laws of the equivalent viscous damping coefficient and strain of the specimens were analyzed. The results showed that when the maximum inter-layer drift ratio was less than 2.4 %, the second-order effect of Li-Tie type timber structure with the masonry infill can be ignored. The masonry infilled timber frames considering the joint deterioration suffered a large strength degradation degree, and a more significant loss of the peak load and ductility. The equivalent viscous damping coefficient of the masonry infilled timber frame considering C-F damage increased by up to 24.67 %, while that of the one including the gaps of M-T joint decreased by 6.67 %. The C-F damage led to an increase in the strain at the beam end, the damage to M-T joint resulted in an decrease in the strain at the beam end. However, the damage to C-F and the gaps in M-T joint had little influence on the strain distribution in the C-F area. Based on the hysteretic, stiffness and strength degradation characteristics, and tests results of the specimens, the new tri-linear hysteretic models of Li-Tie type brick masonry infilled wooden frames with and without the joint damage were established and verified. Good agreement between the model predictions and test results was observed.

Temperature-insensitive and cost-effective distributed NP-Doped optical fiber sensors

This paper presents the development of a cost-effective distributed optical fiber sensor for temperature-insensitive assessment of mechanical disturbances along an optical fiber cable. The proposed sensor system uses a nanoparticle (NP)-doped optical fiber with enhanced Rayleigh backscattering to provide higher sensitivity and spatial resolution using the transmission and reflection analysis (TRA) approach, where the transmitted and backscattered optical powers are analyzed as a function of the mechanical disturbance. In addition, Fiber Bragg Gratings (FBGs) are used as wavelength filters to provide the wavelength division multiplexing of the proposed device, which enable the use of 3 different NP-doped optical fiber sections for simultaneous detection of multiple curvature conditions in a cost-effective distributed sensing approach. The sensor characterization tests are performed by means of applying curvature angles from 360° to 1080° at different positions along NP-doped fibers (namely 25 mm, 100 mm and 175 mm) at 4 different temperatures of 25 °C, 30 °C, 40 °C and 50 °C. The results indicate the feasibility of the proposed approach, where the temperature variations lead only to a wavelength shift of the Bragg wavelength, whereas the mechanical disturbances (the curvatures) lead only to variations in the transmitted and reflected optical powers. Thus, by analyzing the transmitted and reflected optical powers in conjunction with the Bragg wavelength shift, it is possible to estimate both the mechanical disturbance amplitude (i.e., curvature angle) and the position along each NP-doped optical fiber section. Results indicate a relative error of around 3 % and 4 % for the mechanical disturbance location and absolute value, respectively. Moreover, the temperature cross-sensitivity in this case is below 2 % considering both amplitude and location of the mechanical disturbance. The proposed approach can be applied in structural health monitoring of different types of structures by integrating the fibers in the structures themselves with the possibility of measuring the strain distribution along the fibers (instead of in different points along the fiber) using a lower cost hardware when compared with similar distributed optical fiber sensing approaches.

Numerical investigation and seismic performance evaluation of an innovative prefabricated structural system

This paper focuses on an innovative structural system with separated gravity and lateral resisting systems (SGLR system), which is suitable for multi-story prefabricated buildings and demonstrates different seismic performance from the traditional rigid frame system (RF system). Elaborate three-dimensional (3D) finite element models for RF and SGLR systems are established and verified by test results. Based on the numerical models, the load-displacement relationship, force mechanism, energy dissipation capacity, local buckling, and stress and strain distribution of SGLR system are investigated in detail in comparison with RF system. In order to conduct the seismic performance evaluation, four groups of RF and SGLR substructures are designed with different lateral stiffness. Pushover analysis and response spectrum analysis are carried out, and safety factors are calculated on the basis of the incremental N2 method. It is indicated that SGLR system has lower loading capacity, smaller safety margin but larger deformation capability than RF system with the same lateral stiffness. Considering that the inter-story drift ratio is a common design index, more stringent design requirements should be proposed for SGLR system to obtain seismic performance equivalent to that of RF system.

Mechanical properties, nano-tribological behavior and deformation mechanism of FeCrNi MEA with the addition of Co/Cu: Molecular dynamics simulation

During manufacturing processes, alloys face increasingly demanding requirements for their mechanical and tribological properties, underscoring the importance of revealing their deformation mechanisms. This study employed molecular dynamics simulation to construct models of FeCrNi (C1), FeCoCrNi (C2), FeCrNiCu (C3), and FeCoCrNiCu (C4), investigating the tribological properties of C1 alloy under various conditions and the mechanical properties across a wide temperature range (223–1073 K). The results indicate that the elastic modulus of the alloys follows the order C2 > C4 > C3 > C1 across the temperature range of 223 K to 1073 K. The elastic modulus increases with rising temperatures and decreases before rising once again as temperatures decrease. The phase transitions become more pronounced below 300 K. The addition of Co elements to the FeCrNi alloy contributes to fine-grain strengthening, uniform distribution of internal stress and strain, reduction in local stress concentration, and improvement of the alloy ductility and tensile strength. Compared to sliding friction, rolling friction reduces the number of worn atoms; however, the tensile and shear effects cause an increase in the stress gradient, leading to more severe subsurface damage and shear deformation. Temperature significantly affects the tribological properties of the alloys: phase transitions at high temperatures promote dislocation slip and plastic deformation, while at low temperatures, higher hardness and strength are observed. The roughness of stacking faults is greatly influenced by temperature, with an increase at the low-temperature range (223–273 K), a decrease in the mid-temperature range (273–673 K), and a smoother surface at the high-temperature range (673–1073 K). The research aims to provide a deeper understanding of the excellent mechanical and tribological properties of FeCrNi alloy at the micro/nano scales, thereby advancing their application and development in manufacturing processes.

Investigation on the material removal mechanism in ion implantation-assisted elliptical vibration cutting of hard and brittle material

Ductile-regime machining has been used to generate damage-free surface of hard and brittle materials by setting the cutting depth to be smaller than the ductile-brittle transition depth (DBTD). However, the ductile-regime cutting of sapphire remains challenging owing to its extreme hardness, small DBTD, serious surface fractures, and severe tool wear. To solve this problem, ion implantation-assisted elliptical vibration cutting (Ii-EVC) has been proposed in this study to enhance the machinability of hard and brittle materials. Taking sapphire as an example, high-energy phosphorus ions were implanted into the workpiece to modify its surface. Nanoindentation tests revealed that the modified materials undergo plastic and elastic deformation more easily due to the decrease in hardness and modulus. Compared with nanocutting without implantation assistance, the DBTD of implanted sapphire has been increased by more than five times. The advantageous effects of Ii-EVC achieve great enhancement in machinability, including surface fractures suppression, tool-wear reduction, chips morphology transformation from discontinuous to continuous, and cutting force decrease. Furthermore, even near the cracks in the brittle region after Ii-EVC, the subsurface microstructure showed a more complete lattice arrangement and a strain distribution close to zero, indicating that crack propagation was effectively suppressed. Due to the promoted localized plastic deformation, the stress distribution in the implanted material is much smaller than that in pristine workpiece. Implantation-induced defects not only serve as a core for absorbing external energy from the high-frequency vibration and improving the in-grain deformation but also facilitate the formation of shear bands. The interface with high distortion between the modified layer and substrate can effectively dissipate strain energy and hinder crack propagation to the free surface. The turning experiments verified that Ii-EVC can achieve better surface quality, less tool wear and higher optical transmittance. Overall, Ii-EVC addresses the challenges of tool breakage and surface fracture caused by high-frequency collision between tool and workpiece in traditional EVC, overcomes the problem of limited modification depth in ion implantation, and increases the ductile-regime removal depth of extremely hard and brittle materials to several microns. Such findings demonstrate that Ii-EVC is a promising method for the ultra-precision manufacturing of advanced materials.

Interfacial Stress Transfer and Fracture in van der Waals Heterostructures.

Artificially stacking 2D materials (2DMs) into vdW heterostructures creates materials with properties not present in nature that offer great potential for various applications such as flexible electronics. Properties of such stacked structures are controlled largely by the interfacial interactions and the structural integrity of the 2DMs. In spite of their crucial roles, interfacial stress transfer and the failure mechanisms of the vdW heterostructures, particularly during deformation, have not been well addressed so far. In this work, the interfacial stress transfer and failure mechanisms of a MoS2/graphene vdW heterostructure are studied, through the strain distributions both laterally in individual 2DMs and vertically across different 2DMs revealed in-situ. The fracture of the MoS2 and the associated states of stress and strain are monitored experimentally. This enables various interfacial properties, such as the interfacial shear strength and interfacial fracture energy, to be estimated. Based only on the measured strength and interfacial properties of a single vdW heterostructure, a failure criterion is proposed to predict the failure mechanisms of similar vdW heterostructures with any lateral dimensions. This work provides an insight to the deformation micromechanics of vdW heterostructures that are of great value for their miniaturization and applications, especially in flexible electronics.