The non-magnetic fraction of spent zinc-manganese-carbon batteries containing 20.8% Zn, 22.7% Mn, 2.65% Fe, and < 0.1% Hg, Ni, Co, Cu and Pb was leached in H 2SO 4, H 2SO 4/SO 2, NH 3 and NH 3/SO 2 at 30-60 °C. In acid media the complete dissolution of zinc is unaffected by SO 2. However, the reductive role of SO 2 increases the leaching of manganese in H 2SO 4 from 25% to 100% and iron from 1% to 25%. Literature results of leaching with other reductants are compared. The XRD analysis of leach residues from ammonia solutions shows the conversion of Zn 5(OH) 8Cl 2·H 2O in the feed to ZnO with low dissolution of zinc, manganese and iron. Low leaching of iron in NH 3/SO 2 is due to the formation of Fe(NH 4) 2(SO 3) 2 and Fe(NH 4) 2(SO 4) 2 identified by XRD analysis of leach residues. However, the formation of Zn(NH 3) 4 2+ facilitates the selective leaching of zinc in buffered SO 2/NH 3 solutions that contains NH 4 +. Complete dissolution of copper also occurs in both H 2SO 4/SO 2 and NH 3/SO 2. The dissolution of mercury by H 2SO 4 is retarded in the presence of SO 2, and enhanced by NH 3/SO 2. Lead remains insoluble in all media, whilst the partial dissolution of nickel and cobalt is retarded by NH 3/SO 2.
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