Abstract The fundamental goal of this research is to develop a new three-dimensional boundary element method (BEM) for solving thermal stress sensitivity problems in anisotropic materials with a heat source. The problem at hand is incredibly tough to address analytically. As a result, we devised a novel boundary element technique to address this problem. The use of quadratic isoparametric elements and constant volume heat source to depict displacement and temperature fields is one of the driving forces behind the requirement to quantify thermal stresses in engineering structures. In three-dimensional scenarios, the impacts of isotropic, orthotropic, and anisotropic due to the presence or absence of a heat source on thermal stress sensitivity are investigated. The resulting linear systems were solved using the three-block splitting (TBS) iteration strategy, which reduced both the number of iterations and CPU time. The new TBS iteration method converges quickly and does not require complex calculations. It exceeds the other iterative methods for solving the resulting BEM linear system. To compare with other articles in the literature, we only considered the two-dimensional model as a subset of our three-dimensional model. The numerical data illustrate the accuracy, precision, and effectiveness of our proposed BEM methodology, as the BEM results are highly consistent with the finite difference method (FDM) and finite element method (FEM) results.
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